MacDon FD1 FlexDraper Manual
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MacDon FD1 FlexDraper Manual

MacDon FD1 FlexDraper Manual

Draper clinic handout
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Summary of Contents for MacDon FD1 FlexDraper

  • Page 1 Draper Clinic Handout FD1 FlexDraper ®...

  • Page 2: Table Of Contents

    Quick Card ..........25 2 Draper Clinic Handout - FD1 FlexDraper...

  • Page 3: Flex Vs. Float

    2 latches - one on either side. Each wing works independently. Reel moves with cutterbar to maintain close relationship with knife. Left picture shows handle (A) in wing locked position. Right picture shows handle (B) in wing unlocked position. Draper Clinic Handout - FD1 FlexDraper ®...

  • Page 4: Break In Service - 5 Minutes

    (B) to move the drive motor until proper tension is set. Refer to Section 5.9 Knife Drive System in the Operators Manual for more information. 4 Draper Clinic Handout - FD1 FlexDraper ®...
  • Page 5 Torque the side bolts (A) first, then torque the bottom bolts (B). Torque all bolts to 271 Nm (200 lbf·ft). Refer to Section 5.9 Knife Drive System in the Operators Manual for more information. Draper Clinic Handout - FD1 FlexDraper ®...

  • Page 6: Break In Service - 50 Hours

    (B). NOTE: The header drive gearbox holds approximately 2.5 liters (2.6 quarts) of oil. Refer to Section 5.3 Maintenance Requirements in the Operators Manual for more information. 6 Draper Clinic Handout - FD1 FlexDraper ®...
  • Page 7 22/38 sprocket ratio, 74 pitch chain 1 turn Case, New Holland, & AGCO 29/38 sprocket ratio, 78 pitch chain 1 turn (Challenger, Gleaner, Massey Ferguson) John Deere 37/38 sprocket ratio, 80 pitch chain 2-1/2 turns Draper Clinic Handout - FD1 FlexDraper ®...

  • Page 8: Break In Service - 10 Hours

    Refer to Section 5.12 Header Side Drapers in the Operators Manual for more information NOTE: Correctly setting side draper deck height will limit the amount of material getting in between the drapers. This should prevent stalling and damage to side drapers. 8 Draper Clinic Handout - FD1 FlexDraper ®...

  • Page 9: Maintenance - Lubrication Specs Chart

    Petro-Canada Duratran Header drive 75 liters Hydraulic Oil Lubricant trans/hydraulic oil systems reservoir (20 US gallons) John Deere Hy-Gard J20C Case Hy-Tran Ultraction AGCO Power Fluid 821 XL Grease Points Draper Clinic Handout - FD1 FlexDraper ®...

  • Page 10: Maintenance - 10-25 Hours

    (ultimately saving you money). Check integrity of break-away hooks and hardware daily. 25 hours Grease knife head. 1-2 pumps only. DO NOT OVER GREASE. 10 Draper Clinic Handout - FD1 FlexDraper ®...

  • Page 11: Maintenance - 50 Hours

    (A) Drive roller bearing (B) Idler roller bearing (both sides) (C) Driveline Slip Joint (D) Driveline Universal (two places) Optional Attachment (A) Upper Cross Auger U-joint and Bearing – Upper Cross Auger Bearing (two places) Draper Clinic Handout - FD1 FlexDraper ®...

  • Page 12: Maintenance - 100 Hours

    Refer to Section 5.12 Header Side Drapers in the Operators Manual for more information. NOTE: Correctly setting side draper deck height will limit the amount of material getting in between the drapers. This should prevent stalling and damage to side drapers. 12 Draper Clinic Handout - FD1 FlexDraper ®...
  • Page 13 (F) Upper Cross Auger Bearing (G) Main Drive Gearbox Oil Level (B) on dipstick (C): Between lower (Optional Attachment – one place) hole (D) on dipstick and dipstick bottom edge (E)] (A) Auger Pivots Draper Clinic Handout - FD1 FlexDraper ®...

  • Page 14: Maintenance - 250 Hours

    – Both sides Optional Attachment (A) Frame / Wheel Pivot (Front and Rear) – both Sides (B) Front Wheel Pivot (one Place) NOTE: Change float module hydraulic oil filter (refer to page 6). 14 Draper Clinic Handout - FD1 FlexDraper ®...

  • Page 15: Maintenance - 500 Hours

    500 Hours (A) Reel Right Bearing (one place) (C) Wheel Bearings (Optional Attachment – four places) (B) Reel Center Bearing (one place) (D) Reel Left Bearing (one place) Draper Clinic Handout - FD1 FlexDraper ®...

  • Page 16: Maintenance - 1000 Hours Or 3 Years

    Change oil in Header Drive Gearbox using approximately 2.5 liters (2.6 quarts) of 85W – 140 (API service class GL-5 oil). Refer to Section 5.3 - Maintenance Requirements in the Operators Manual for more information. 16 Draper Clinic Handout - FD1 FlexDraper ®...

  • Page 17: End Of Season

    11. Check for broken components and order replacements from your Dealer. Immediate repair of these items will save time and effort at the beginning of next season. 12. Replace or tighten any missing or loose hardware. Draper Clinic Handout - FD1 FlexDraper ®...

  • Page 18: Knife Maintenance

    With nuts (D) finger tight turn adjuster bolts (E) to achieve clearance, Torque bolts (D) to 72Nm (53 lbf·ft) after adjustments are achieved. Refer to Section 5.8.7 Knife Guards in the Operators Manual for more information. 18 Draper Clinic Handout - FD1 FlexDraper ®...

  • Page 19: Adjusting Draper Tension

    (C), however it is permissible to be under-tensioned by 3mm or over-tensioned by 6mm on either or both sides to allow for proper tracking of feed draper. Refer to Section 5.10.2 Feed Draper Tension in the Operators Manual Draper Clinic Handout - FD1 FlexDraper ®...

  • Page 20: Operation Tips

    As the reel tine pitch is increased it also increases the speed of the reel tine tips relative to actual reel speed. Refer to Section 3.6.4 Reel Settings and Section 3.7.12 Reel Tine Pitch in the Operators Manual for more information. 20 Draper Clinic Handout - FD1 FlexDraper ®...
  • Page 21 “in crop” height when the header is lowered back to the ground. Not compatible with AGCO combines. Refer to Section 3.8 Auto Header Height Control in the Operators Manual for more information on calibration and setting. Draper Clinic Handout - FD1 FlexDraper ®...

  • Page 22: Auto Header Height Control

    Auto Header Height Control Setting AHHC MacDon’s auto header height control (AHHC) feature works in conjunction with the AHHC option available on most current model combines. A sensor is located in the float indicator box on the FM100 Float Module. This sensor sends a...

  • Page 23: Slow Speed Transport / Stabilization Wheel Option

    Ensure that float is unlocked and properly adjusted. Do not over compress springs as this may result in hazard or damage to the shock and spring assembly. Draper Clinic Handout - FD1 FlexDraper ®...

  • Page 24: Performance Options

    The combine requires feeder faceplate tilt option. The kit adds two additional sensors to the float linkage. Not compatible with New Holland 10 volt AHHC system. Not recommended for use on steep hills. MD #B6211 24 Draper Clinic Handout - FD1 FlexDraper ®...

  • Page 25: Quick Card

    Pull in the direction shown to disengage the wrench from its hook. Figure 4: Torque Wrench Storage Location FD1 Series / FM100 Quick Card – MD #214567 Revision A Supplement to FD1 Series Combine Header Operator’s Manual Draper Clinic Handout - FD1 FlexDraper ®...
  • Page 26 If adequate header float cannot be achieved using all the available adjustments, an optional heavy duty spring is available. See your MacDon Dealer or refer to the parts catalog for ordering information. Figure 7: Float Adjustment Bolts – Left Side Shown FD1 Series / FM100 Quick Card –...
  • Page 27 Repeat on opposite side of header. If the cutterbar is not straight when wings are in lock mode, then further adjustments are required. Contact your MacDon Dealer. Return the torque wrench (A) to its storage location on the float module frame.
  • Page 28 Quick Card D1 Series Draper Header & FM100 Float Module 28 Draper Clinic Handout - FD1 FlexDraper ®...
  • Page 29 Draper Clinic Handout - FD1 FlexDraper ®...
  • Page 30 Following the maintenance schedule will increase your machine’s life. FD1 Series / FM100 Quick Card – MD #214567 Revision A Supplement to FD1 Series Combine Header Operator’s Manual 30 Draper Clinic Handout - FD1 FlexDraper ®...
  • Page 31 Notes Draper Clinic Handout - FD1 FlexDraper ®...
  • Page 32 MD-0123D FD1 Draper Clinic Handout - 31-03-20...

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