Subaru 2009 IMPREZA Service Manual page 2149

B: INSTALLATION
1) Install the reverse arm fork spring, ball and inter-
lock plunger to the reverse fork rod arm. Insert the
reverse fork rod into the hole of the reverse fork rod
arm, and hold it with snap ring (outer) using ST.
NOTE:
Apply grease to plunger to prevent it from falling.
ST 399411700 ACCENT BALL INSTALLER
2) Position the ball, spring and new gasket in the
reverse fork rod hole on the left side of transmis-
sion case, and tighten the checking ball plug.
3) Install the 1st-2nd fork rod into 1st-2nd shifter
fork through the hole on the rear of transmission
case.
4) Align the holes in the rod and the fork, and drive
the new straight pin into these holes using the ST.
NOTE:
• Set other rods to neutral.
• Make sure the interlock plunger is on the 3rd-4th
fork rod side.
ST 398791700 STRAIGHT PIN REMOVER 2
5) Attach the interlock plunger on 3rd-4th fork rod.
NOTE:
Apply grease to plunger to prevent it from falling.
6) Attach the 3rd – 4th fork rod into 3rd – 4th shifter
fork through the hole on the rear of transmission
case.
7) Align the holes in the rod and the fork, and drive
the new straight pin into these holes.
NOTE:
• Set the reverse fork rod to neutral.
• Make sure the interlock plunger (before installa-
tion) is on the reverse fork rod side.
ST 398791700 STRAIGHT PIN REMOVER 2
8) Install the 5th shifter fork onto the rear of reverse
fork rod. Align the holes in the two parts and drive
new straight pin into the specified place.
ST 398791700 STRAIGHT PIN REMOVER 2
( B )
( A )
( C )
(A) 5th shifter fork
(B) Reverse fork rod
(C) Straight pin
Shifter Fork and Rod
9) Position the balls, check ball springs and new gas-
kets into holes of the 3rd – 4th fork rods and 1st – 2nd
fork rods, and install the plugs.
Tightening torque:
20 N·m (2.0 kgf-m, 14.8 ft-lb)
10) Install the front differential assembly. <Ref. to
5MT-66, INSTALLATION, Front Differential As-
sembly.>
11) Install the main shaft assembly for single-
range. <Ref. to 5MT-52, INSTALLATION, Main
Shaft Assembly for Single-Range.>
12) Install the drive pinion shaft assembly. <Ref. to
5MT-57, INSTALLATION, Drive Pinion Shaft As-
sembly.>
13) Install the transmission case. <Ref. to 5MT-50,
INSTALLATION, Transmission Case.>
14) Install the transfer case together with the exten-
sion case assembly. <Ref. to 5MT-36, INSTALLA-
TION, Transfer Case and Extension Case
Assembly.>
15) Install the back-up light switch and the neutral
position switch. <Ref. to 5MT-33, INSTALLATION,
Switches and Harness.>
16) Install the manual transmission assembly to the
vehicle. <Ref. to 5MT-25, INSTALLATION, Manual
Transmission Assembly.>
MT-00311
5MT-77
MANUAL TRANSMISSION AND DIFFERENTIAL
MT-00366