Transfer Case And Extension Case Assembly - Subaru 2009 IMPREZA Service Manual

Transfer Case and Extension Case Assembly

MANUAL TRANSMISSION AND DIFFERENTIAL
9. Transfer Case and Extension
Case Assembly
A: REMOVAL
1) Remove the manual transmission assembly
from the vehicle. <Ref. to 5MT-21, REMOVAL,
Manual Transmission Assembly.>
2) Remove the back-up light switch & neutral posi-
tion switch. <Ref. to 5MT-33, REMOVAL, Switches
and Harness.>
3) Remove the transfer case together with the ex-
tension case assembly.
4) Remove the shifter arm.
5) Remove the extension case assembly.
B: INSTALLATION
1) Install the center differential and transfer driven
gear into the transfer case.
2) Remove the bearing outer race from the exten-
sion case.
MT-00116
3) While pressing the bearing outer race horizontal-
ly, rotate the driven shaft for ten turns.
4) Measure the height "W" between transfer case
and taper roller bearing on the transfer driven gear.
MT-00117
5MT-36
(B)
(A) Bearing outer race
(B) Extension case
W Measured value
MT-00118
(A)
MT-00119
MT-00120