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Subaru 2009 IMPREZA Service Manual page 2110

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Transfer Case and Extension Case Assembly
MANUAL TRANSMISSION AND DIFFERENTIAL
13) Select a suitable washer in the following table.
Standard clearance:
0.15 — 0.35 mm (0.0059 — 0.0138 in)
Thrust washer
Part No.
803036050
803036054
803036051
803036055
803036052
803036056
803036053
803036057
803036058
803036080
803036081
14) Fit the thrust washer onto the center differen-
tial.
15) Apply a proper amount of liquid gasket to the
transfer case mating surface.
Liquid gasket:
THREE BOND 1215 (Part No. 004403007) or
equivalent
16) Install the extension assembly into the transfer
case.
Tightening torque:
40 N·m (4.1 kgf-m, 29.5 ft-lb)
Thickness mm (in)
0.9 (0.035)
1.0 (0.039)
1.1 (0.043)
1.2 (0.047)
1.3 (0.051)
1.4 (0.055)
1.5 (0.059)
1.6 (0.063)
1.7 (0.067)
1.8 (0.071)
1.9 (0.075)
MT-00124
MT-00117
5MT-38
17) Attach the shifter arm to transfer case.
18) Hang the shifter arm on 3rd-4th fork rod.
(A) Shifter arm
(B) 3rd-4th fork rod
19) Install the extension case assembly along with
the transfer case to the transmission case.
Tightening torque:
24.5 N·m (2.5 kgf-m, 18.1 ft-lb)
MT-00126
(A)
(B)
MT-00127
MT-00116

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