Suzuki XL7 2007 Service Manual page 1912

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7A-98 Heating, Ventilation and Air Conditioning:
18. Connect the harness and vent hose retainers to the
liquid line.
19. Install the surge tank. Refer to "Surge Tank
Replacement: ".
20. Install the washer container. Refer to "Washer
Solvent Container Replacement: ".
21. Recharge the A/C system. Refer to "Refrigerant
Recovery and Recharging".
22. Test the affected A/C joints for leaks using J 39400-
A.
Evaporator Outlet Hose Replacement
Special tool
J 39400-A Halogen Leak Detector
1. Recover the refrigerant. Refer to "Refrigerant
Recovery and Recharging".
2. Remove the evaporator outlet hose nut from the
evaporator outlet hose.
3. Remove the evaporator outlet hose from the
compressor hose.
4. Remove the evaporator outlet hose and liquid line
retainer plate nut from the thermal expansion valve
(TXV).
5. Remove the evaporator outlet hose and liquid line
from the TXV.
6. Remove evaporator outlet hose from the vehicle.
7. Remove and discard the sealing washers from the
evaporator outlet hose and the compressor hose.
Refer to "Sealing Washer Replacement".
8. Install protective caps to the TXV, the liquid line, and
the compressor hose to prevent contamination and
desiccant saturation.
Installation Procedure
1. Remove the protective caps from the TXV, the liquid
line, and the compressor hose.
2. Install new sealing washers to the evaporator outlet
hose, liquid line, and the compressor hose. Refer to
"Sealing Washer Replacement".
3. Install the evaporator outlet hose and the liquid line
to the TXV.
CAUTION
!
Refer to "Fastener Notice: ".
4. Install the evaporator outlet hose and the liquid line
nut to the TXV.
Tightening torque
Tighten the nut to 20 N⋅m (15 lb ft).

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