Suzuki XL7 2007 Service Manual page 1689

Case Cover Cleaning and Inspection
Reference: "1-2 Reverse Clutch Disassemble".
1. Clean the transmission case cover and air dry.
Ensure solvent is removed from the fluid passages
and bearings.
2. Inspect the front differential transfer drive gear
assembly rear bearing assembly (623) for the
following conditions:
– Bent cages
– Brinneling
– Pitting
– Flaking
3. Inspect the input shaft support bearing (625) for the
following conditions:
– Bent cages
– Brinneling
– Pitting
– Flaking
4. Inspect the transmission cover sealing surface for
damage.
5. Inspect the 1-2 reverse clutch piston bore for wear or
damage.
6. Inspect the lugs for the 1-2 reverse clutch plates for
grooves that will prevent the plates for sliding.
7. Replace the transmission case cover if any of the
above conditions are found.
Reference: "1-2 Reverse Clutch Assemble".
Automatic Transmission:
1-2 Reverse Clutch Assemble
Reference: "Case Cover Cleaning and Inspection".
Special tool
J 23327 Clutch Spring Compressor
J 23456 Booster and Clutch Pack Compressor
J 45184 Differential Bearing Race Installer
NOTE
Do not damage the 1-2 reverse clutch piston
seals (602, 603).
1. Apply automatic transmission fluid to the new 1-2
reverse clutch piston seals (602, 603).
2. Install the new 1-2 reverse clutch piston inner seal
(602) and the 1-2 reverse clutch piston outer seal
(604) onto the 1-2 reverse clutch piston (603).
3. Apply automatic transmission fluid to the inner
surface of the transmission case cover.
4. Hand press the 1-2 reverse clutch piston (603) into
the transmission case cover, making sure not to
damage the seals.
5A-279