Suzuki XL7 2007 Service Manual page 1691

Case Cover Assembly Assemble
Reference: "1-2 Reverse Clutch Assemble".
1. Apply automatic transmission fluid to the new
forward clutch accumulator piston fluid seal ring
(613).
2. Install the new forward clutch accumulator piston
fluid seal ring (613) onto forward clutch accumulator
piston (612).
3. Install the forward clutch accumulator piston spring
(614) and the forward clutch accumulator piston
(612) into the forward clutch accumulator cover
(616).
4. Apply automatic transmission fluid to the new
forward clutch accumulator cover seal (615).
5. Install the new forward clutch accumulator cover seal
(615) onto forward clutch accumulator cover (616).
6. Install the forward clutch accumulator cover
assembly onto the transmission case cover.
CAUTION
!
Refer to "Fastener Notice: " in Cautions and
Notices.
7. Install and tighten 1 of the 2 forward clutch
accumulator cover bolts (617).
Tightening torque
Tighten the forward clutch accumulator cover
bolt (617) to 10 N⋅m (89 lb in).
Automatic Transmission:
8. Apply automatic transmission fluid to the 3 new
forward clutch housing fluid seal rings (607).
Install the 3 new forward clutch housing fluid seal
rings (607).
9. Install the forward/direct clutch housing thrust
selective bearing race (628) without any markings.
This is the 0.81 mm (0.032 in) thick race and will
determine the correct thickness for the forward/direct
clutch end play measurement.
10. Apply automatic transmission fluid to the 2 new 4-5
clutch apply pipe seals (608).
11. Install the 2 pipe seals (608) onto the 4-5 clutch
apply pipe (609).
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