Suzuki XL7 2007 Service Manual page 1692

5A-282 Automatic Transmission:
NOTE
Do not damage the pipe seals or the 4-5
clutch apply pipe.
12. Using a plastic hammer if needed, install the 4-5
clutch apply pipe (609) into the transmission case
cover.
13. Install the two, 4-5 clutch apply pipe retainers (610).
14. Install the four, 4-5 clutch apply pipe bolts (611).
Tightening torque
Tighten the 4-5 clutch apply pipe bolts to 7 N⋅m
(62 lb in).
Reference: "1-2-Reverse Clutch Piston Travel
Measurement".
1-2-Reverse Clutch Piston Travel
Measurement
Reference: "Case Cover Assembly Assemble".
Special tool
J 45166 Dial Indicator Extension Rod - 8 inch"
J 45200 Dial Indicator Set
1. Inspect the sliding surface of the plates for being
worn or burnt. If the plates are worn or burnt, replace
them.
2. Install the J 45166 (1) into the forward clutch
accumulator bolt hole that was not installed on the
prior step. Assemble J 45200 (2) onto J 45166 (1)
and set the dial indicator to zero.
WARNING
!
When you use compressed air in order to
clear fluid passages and to dry parts, always
aim the air pressure away from face and
eyes. Always wear adequate eye protection
in order to avoid injury from dirt and debris
that may adhere to parts.
3. Apply compressed air into the fluid passage in order
to measure the piston stroke, and to be sure that the
piston moves smoothly.
4. If the piston stroke is not within specifications, select
another 1-2 reverse clutch backing plate. Refer to 1-
2 Reverse Clutch (B5), Piston Bore Stroke in
"Transmission Clearance Specifications".
Reference: "Forward and Direct Clutch End Play
Measurement".