Suzuki XL7 2007 Service Manual page 1799

Callout
Rack And Pinion Outer Tie Rod End
Procedure
1. Use the J 24319-B to separate the rack and pinion outer tie rod end from the steering knuckle.
2. Inspect the steering linkage inner tie rod for bent or damaged threads.
3. Clean the tapered surface of the steering knuckle.
4. Lubricate the steering linkage inner tie rod threads with chassis lubricant. Refer to "Fluid and
Lubricant Recommendations: ".
5. Use the J 44015 to install the rack and pinion outer tie rod end to the steering knuckle.
3
Tightening torque
18 N⋅m (13 lb ft) plus 90 degrees.
6. Remove the J 44015 from the rack and pinion outer tie rod end.
7. Adjust the front toe. Refer to "Front Toe Adjustment: ".
Tip: Do not free the rack and pinion outer tie rod end from the steering knuckle by use of a pickle fork
or a wedge type tool. Damage to the seal or bushing may result.
Special Tools
• J 44015 Steering Linkage Installer
• J 24319-B Universal Steering Linkage and Tie Rod Puller
Power Steering Cooler Pipe/Hose
Replacement
Removal Procedure
1. Remove the fuel injector sight shield. Refer to "Fuel
Injector Sight Shield Replacement: ".
2. Remove the air cleaner outlet duct. Refer to "Air
Cleaner Outlet Duct Replacement: ".
3. Remove the front tire/wheel assemblies. Refer to
"Tire and Wheel Removal and Installation: ".
4. Remove the left side engine splash shield. Refer to
"Engine Splash Shield Replacement - Left Side: ".
5. Place drain pans under the vehicle as needed.
6. Compress the power steering cooler pipe clamp (1)
and disconnect the power steering cooler pipe (2)
from the remote power steering fluid reservoir.
Power Assisted Steering System:
Component Name
7. Disconnect the power steering cooler pipe fitting (1)
from the power steering gear.
8. Unclip all power steering cooler pipe routing
brackets.
9. Remove the power steering cooler pipe from the
vehicle.
6C-17