Transfer Case And Extension Case Assembly - Subaru Forester 2001 Service Manual

TRANSFER CASE AND EXTENSION CASE ASSEMBLY

Manual Transmission and Differential
9. Transfer Case and Extension
Case Assembly
A: REMOVAL
S503561A18
1) Remove the manual transmission assembly
from vehicle. <Ref. to MT-32 REMOVAL, Manual
Transmission Assembly.>
2) Remove back-up light switch and neutral posi-
tion switch. <Ref. to MT-42 REMOVAL, Switches
and Harness.>
3) Remove transfer case with extension case
assembly.
4) Remove shifter arm.
5) Remove extension case assembly.
B: INSTALLATION
1) Install center differential and transfer driven
gear into transfer case.
S503561
B3M1373
B3M1374
S503561A11
B3M1983
2) Remove bearing cone from the extension case
assembly, and install to taper roller bearing of the
transfer driven gear.
(A) Bearing cone (Extension case)
(B) Extension case
3) While pressing the bearing cone horizontally,
turn the driven shaft ten rotations.
4) Measure height "W" between transfer case and
taper roller bearing on the transfer driven gear.
5) Measure depth "X".
NOTE:
Measure with bearing cone and thrust washer
removed.
6) Calculate space "t" using the following equa-
tion: t = X − W + 0.2 to 0.3 mm (0.008 to 0.012 in)
7) Select nearest washer in the following table:
Standard clearance between thrust washer
and taper roller bearing:
0.2 — 0.3 mm T (0.008 — 0.012 in T)
MT-46
B3M2172A
B3M1984A
B3M1406A