Transfer Case And Extension Case Assembly - Subaru IMPREZA 2002 Service Manual

TRANSFER CASE AND EXTENSION CASE ASSEMBLY
MANUAL TRANSMISSION AND DIFFERENTIAL
803050060
803050061
803050062
803050063
7) Select the nearest washer in the following table:
Standard clearance between thrust washer and
taper roller bearing:
NOTE:
T: Tight
0.2
-
0.3 mm T (0.008
-
0.012 in T)
I
Thrust washer (50
x
61
x
t)
I
0.50 (0.01 97)
0.55 (0.0217)
0.60 (0.0236)
0.65 (0.0256)
I
Part No.
I
Thickness" (in)
I
803050071
803050072
803050073
803050074
803050075
803050076
1.05 (0.041 3)
1.1 0 (0.0433)
1.1 5 (0.0453)
1.20 (0.0472)
1.25 (0.0492)
1.30 (0.051 2)
I
803050064
I
0.70 (0.0276)
I
Part No.
803050065
803050067
Thickness mm (in)
I .
803050070
I
1 .OO (0.0394)
- 1
803036050 0.9 (0.035)
I
803050077
I
1.35 (0.0531)
1
803036054
803036051
803036055
1 .O (0.039)
1.1 (0.043)
1.2 (0.047)
407A
-
803036052
10) Measure the depth "T" between extension case
and transfer drive gear.
1.3 (0.051)
ST
8 0 3 0 5 0 0 7 8
803050079
-
398643600 GAUGE
1.40 (0.0551)
1.45 (0.0571)
3951
803036053
803036057
803036058
11) Calculate the space "U" using the following
equation: U
=
S
-
T
12) Select the suitable washer in the following ta-
ble:
Standard clearance:
0.15
-
0.35 mm (0.0059
-
0.0138 in)
I
Thrust washer
I
1.5 (0.059)
1.6 (0.063)
1.7 (0.067)
I
803036056
I
1.4 (0.055)
~
-1
I
MT-42