Master Cylinder Piston - Honda Gold Wing GL1200D Shop Manual

HYDRAULIC BRAKES
~HONDA
~GLI200D'GLI200A
• MASTER CYLINDER PISTON
Inspect the piston for scores, scratches, nicks or
other faults.
Inspect the piston cups for damage or deterioration.
Measure the master cylinder piston 0.0. as shown.
SERViCE LIMITS:
Except G type; 12.645 mm (0.4978 in)
G
type:
15.815
mm
(0.6226
in)
SECONDARY CUP
ASSEMBLY
Dip the piston cups in clean brake fluid before
assembly.
Install the spring and primary cup together. Install
the master cylinder piston.
NOTE:
Handle the master cylinder piston, cups and
spring as a set.
CAUTION-
When installing the cups, do not allow the lips
to tum inside out. Be certain the circlip is
seated finnly in the groove.
BOOT
I
/,'RCLIP
~
/ MASTER CYLINDER
.@ .
/P1STON
-
~
DDT4~(fI~
P R I M A R Y / /
0
~
CUP
!!l>
SP RING
~~~§~J1S'J
MASTER CYLINDER/"
BODY
Install the circlip and boot.
"UP" MARK
LUG
PUNCH MARK
MASTER
C~Y~L~'N~DER
HOLDER
OILBOLT
InstaU the brake lever.
Install the oil hose with the oil boh and its two
sealing washers.
TORQUE:
25-35
N·m
(2.5-3.5
kg-m,
18-25
ft·lb)
PlaCl!~
the master cylinder on the handlebar. Loosely
install the holder with the "UP" mark facing up-
ward using two bolts. Align the lug of the holder
with the punch mark on the handlebar.
Tighten the upper bolt first, then tighten the lower
bolt.
TORQUE:
10-14
N-m
(1.0-1.4
kg-m,
7-10
ft-Ib)
Connect the brake light switch wires.
Fill the reservoir to the upper level and bleed the
brake system (page 15-4).
15-10