Dual Clutch Transmission (Dct Type); Crankcasetransmission/Balancer; Crankshaft/Piston/Cylinder - Honda Rebel 1100 2021 Service Manual

DUAL
CLUTCH
TRANSMISSION
(DCT type)
GENERAL INFORMATION
THREAD
TORQUE
N.m (kgf-m,
Ibf-ft)
5.0 (0.5, 3.7)
12 (1.2, 9)
12 (1.2, 9)
12 (1.2, 9)
12 (1.2, 9)
12 (1.2, 9)
12 (1.2, 9)
ITEM
QTY
DIA. (mm)
REMARKs
Feed pipe guide plate bolt
Feed
pipe cover
bolt
Right crankcase cover bolt
Water pipe bolt
Clutch EOP sensor wire stay bolt
Shift spindle angle sensor bolt
Linear
solenoid
valve
body
cover
bolt
Linear
solenoid
valve
stopper plate
bolt
Linear
solenoid
valve
body mounting
12 (1.2,9)
6
Apply locking agent to the threads.
(1) See page 1-20
12 (1.2,9)
bolt
6
Primary dive gear nut
22
118 (12.0,87)
Apply engine oil to the threads and
seating surface.
Left-hand thread Reduction gear cover torx bolt
Shift control motor mounting torx bolt
Shift control
motor cover bolt
Shift drum center bolt
14 (1.4, 10)
14 (1.4, 10)
12 (1.2, 9)
31 (3.2, 23)
Apply locking agent to the threads
(*2) See page 1-20
Apply locking agent to the threads.
(1) See page 1-20
Drum shifter guide plate/drum shifter
assembly mounting bolt
TR sensor mounting bolt
No.1/No.2 clutch EOP sensor
Clutch line EOP sensor
EOT sensor
2
12 (12,9)
12 (1.2, 9)
20 (2.0, 15)
20 (2.0, 15)
15 (1.5, 11)
10
10
10
Apply engine oil to the threads and
seating surface.
EOP sensor
10
10
22 (2.2, 16)
12 (1.2, 9)
Neutral switch
Apply engine oil to the threads and
seating surface.
Neutral switch terminal nut
1.7 (0.2, 1.3)
CRANKCASETRANSMISSION/BALANCER
THREAD
TORQUE
N-m (kgf-m,
Ibf ft)
12 (1.2, 9)
ITEM
QTY
REMARKS
DIA. (mm)
Front balancer bearing set plate bolt
6
Apply locking agent to the threads.
(*1) See page 1-20
Apply engine oil to the threads and
seating surface.
Front balancer shaft bolt
10
103 (10.5, 76)
Rear balancer shaft holder bolt
Mainshaft bearing set plate bolt
29 (3.0, 21)
12 (1.2, 9)
Apply locking agent to the threads.
(1) See page 1-20
Apply locking agent to the threads.
(1) See page 1-20
Apply molybdenum oil solution to
the threads
and seating surtace.
12 (1.2, 9) Shift drum bearing setting bolt/
washer
Crankcase main journal bolt
6
10 43 (4.4, 32)
Crankcase 10 mm bolt
Crankcase 8 mm bolt
39 (4.0, 29)
24 (2.4, 18)
10
8
CRANKSHAFTIPISTONICYLINDER
TORQUE
N m (kgf m,
Ibf-ft)
22 (2.2,16)+120°
THREAD
ITEM
QTY
REMARKS
DIA. (mm)
Apply engine oil to the threads and
seating surface
Replace with a new one.
Apply molybdenum oil solution to
the
threads
and
seating
surface.
Apply engine oil to the threads and
seating surtace.
Crankpin bearing cap bolt (new)
9
10
43 (4.4, 32)
Crankcase main
journal bolt
22 (2.2, 16)+90
9
Crankpin
bearing
cap bolt
(retightening)
1-15