Scavenging Pump Installation; Relief Valve Inspection - Honda Gold Wing GL1200D Shop Manual

LUBRICATION
RELIEF VALVE INSPECTION
Remove the cotter pin, spring seat, spring and valve.
(;;ijf\,
HONDA
~GLI200D'GL1200A
PUMP BODY
Check the relief valv! for freedom of movement in
the pump body.
Measure the free length of the valve spring.
SERVICE LIMIT: 67.0 mm (2.64 in)
NOTE:
Replace the cotter pin with a new one
whenever disassembled.
Check operation of the relief valve after
assembly.
SPRING
~1
SPRING SEAT VALVE
'"
,
COnER PIN
SCAVENGING PUMP INSTALLATION
Clean all removed parts thoroughly and dip them
in clean engine oil before they can be reassembled.
Install the dowel pins and gasket on the pump
body.
Install the cover on the pump body aligning the
tabs on the drive guide with the grooves in the
inner rotor.
Install and tighten the the three cover screws.
GASKET DOWEL PINS TABS
Coat the O·ring and engine case grommet with
clean engine oil.
Install the pump on the engine case with aligning
the flat on the pump drive shaft with the flat on the
drive guide.
GROOVES DRIVE GUIDE
DRIVE GUIDE
~
GROMMET
~i'
,
.,
,
2-8
~O'RING
PUMP DRIVE SHAFT