Service Data - Honda Gold Wing GL1200D Shop Manual

GENERAL INFORMATION
SERVICE DATA
ENGINE
Ci!f\HONDA
~
GL12000·GL1200A
I.mm
,"
I
ITEM STANDARD SERVICE LIMIT
Engine weight (including carburetors)
109 kg (240 Ibs)
I Engine oil
After disaisembly 4.02 (4.2 US
Qt,
3.5 Imp ql)
capacity
After oil drain and filter change 3.2Q (3.4 US
qt,
2.8 Imp ql)
After disassembly
2.15Q (2.3 US
qt,
1.9 Imp qll
Radiator coolant
After draining (including reserve tank)
I
2.7Q (2.9 US qt, 2.4 Imp qll
capacity
Reserve lank 0.55Q (0.6 US qt, 0.5 Imp qtl
Cylinder head warpage
0.10 (0,004)
liN
6.580 6.590 (0.2591 0.25941 6.54 (O.257)
Valve stem 0.0.
6.54 10.257)
EX 6.550 6.560 (0.2579 0.25831
Valve guide 1.0. IN, EX
6.600--6.615 (0.2598 0.2604J 6.64 (O.26ll
,
IN
omo
0.035 (0.0004
O.OO14l
0.08 (0.003)
Valve stem to guide clearance
EX 0.040 0.065 (0.0016 0.0026l 0.10 (0.004)
IN
36.00 (1,417)
Valve head diameter
EX
32.000.2601
;
Valve seat width
1,4 10,06)
-
Inner
40.20(1.5831 39.0 (1.54)
Valve spring free length
Outer 42.5 (1.67)
43.75\1.722)
Inner 28.8± 2.0 kg/26 mm (63.5
t
4,4 Ibs/t.O in)
0
I
Valve spring installed forceflength
Outer 51.5.± 3.6 kg/28 mm (113,5
±
7.9Ibs/1.1 in)
<
w
Rocker arm 1.0.
IN, EX 14.000 14.01810.5512 0.55191 14.0510.553)
I
"
ROcker arm shalt 0.0.
IN, EX 13.973 13,984lO.5501 0.5506) 13.84 10.545)
w
0 Assist spring free length 17,5 (0,69)
16.010.63)
I
z
"
1
Hydraul ic tappet adjuster compression stroke with
,
>
0-0,30 (O-0.Q12) 0.3 (0.012l max.
I
u
kerosene
IN 35.8 (1.41) 35.6 (1,40)
Cam lobe height
EX
I
35.80,41)
35.6 (1.401
I
Center 24.934-24.950 (0.9817-0.9823)
24.91 (0.981)
Journal D.O.
Bath ends 26.954-26.970 (1.0612-1.0618) 26.91 (1.059)
Center 25.000 25.021 (0.9843 0.9851) 25.05 (0.986)
I Journal 1.0.
Both ends 27.000 27.021 (1.0630 1.0638) 27.05 (1.065)
i
Camshaft
Center
0.050 0.087 (0.0020 0.0034) 0.14 (0.006)
I
Journal ail clearance
Bath ends 0.030 0.067 (0.0012 0.0026) 0.14 (0.006)
Open 10° BTOC
IN
Valve timing
Close 40° ABOC
latl mm lilt)
Open 40" BBOC
EX
10"ATOC
Close
Cylinder compression pressure
1,100 1.500 kPa
1.000kPa
'"
15kglcm', 156 213 psi}
(10 kg/cm'. 142psi)
I,D.
75.500 75.515 (2,9724 2.9730)
75.6012.976)
Out·of·round
0.15 (0.0061
Cylinder
Z
Taper
0.05 (0.002)
0
Top warpage
0.10 (0.004)
>-
w
•
0.0. (at skirt)
75.470 75.490 (2.9713 2.9720)
75.35 (2.9671
""
Piston
Piston·to"ylinder clearance
0.010 0.045 (0.0004 0,0018) 0.15 (O.O06l
w
0 Top and second 0.10 0.30 (0.004 0.Q12)
0,6 (0.02)
z
End gap
I
Oil ring side rail
"
Piston ring
0.20 0.90 lO.008~0.035) 1.1 10.04)
>
Ring·to-ring land clearance
0.015 0.045 (0.0006 0.0018) 0.1210.005}
u
0.0. 18.994 19.000 (0.7478 0.7480) 18.98 (0,747)
Piston hale 1.0.
19.010 19.016 (0.7484 0.7487) 19.03 (0.749)
Piston pin
Pin·to-piston clearance 0.010 0.022 (0.0004 0.0009) 0.05 (O.002)
Pin·to·rod interference 0.015 0.039 (0.0006 0.0015)
1 -10
-