Clutch Master Cylinder - Honda INTERCEPTOR 2002 Service Manual

If a brake bleeder is not available, use the fo llowing
procedure.
Pump the clutch lever until lever resistance is fe lt.
Connect a bleed hose to the bleed valve and bleed
the system as follows:
1. Squeeze the clutch lever, open the bleed valve 1/
4 of a turn and then close it. Do not release the
clutch lever until the bleed valve has been
closed.
2. Release the clutch lever slowly and wait several
seconds after it reaches the end of its travel.
Repeat steps 1 and 2 until air bubbles do not appear
in the bleed hose.
Tighten the bleed valve to the specified torque.
TORQUE: 9 N·m (0.9 kgf·m, 6.5 lbf·ft)
Fill the reservoi r to the casting ledge with DOT 4
brake flu id from a sealed container.
Install the diaphragm, set plate and reservoi r cap,
and tighten the cap screws to the specified torque.
TORQUE: 2 N ·m (0.2 kgf·m, 1.4 lbf·ft)
Check the clutch operation (page 3-29).
CLUTCH MASTER CYLINDER
REMOVAL
Drain the clutch hydraulic system (page 9-6).
Disconnect the clutch switch wire connectors.
Avoid spilling fluid
Remove the clutch hose oil bolt, sealing washers
on painted, plastic.
and clutch hose eyelet.
or rubber parts.
Place a shop towel
over these parts
whenever the sys-
tem is serviced.
Remove the bolts from the master cylinder holder
and remove the master cylinder assembly.
CLUTCH
9-7