Cylinder/Piston Specifications; Kickstarter Specifications - Honda CBF150 2002 Manual

GENERAL INFORMATION

CYLINDER/PISTON SPECIFICATIONS

Cylinder I.D.
Out-of-round
Taper
Warpage
Piston, Piston O.D. at 10 (0.4) from bottom
piston pin,
Piston pin hole I.D.
piston ring
Piston pin O.D.
Piston-to-piston pin clearance
Piston ring end gap
Piston ring-to-ring
groove clearance
Cylinder-to-piston clearance
Connecting rod small end I.D.
Connecting rod-to-piston pin clearance
CLUTCH/GEARSHIFT LINKAGE/KICKSTARTER SPECIFICATIONS
Clutch lever free play
Clutch
Clutch outer I.D.
Clutch outer guide
Mainshaft O.D. at clutch outer guide
Kickstarter idle gear I.D.
Kickstarter idle gear guide
Countershaft O.D. at Kickstarter idle gear guide
Kickstarter drive gear I.D.
Kickstarter spindle O.D. at kickstarter drive gear
1-6
ITEM
Top
Second
Oil (side rail)
Top
Second
ITEM
Spring free length
Disc thickness
Plate warpage
O.D.
I.D.
O.D.
I.D.
STANDARD
57.300 – 57.310 (2.2559 – 2.2563)
–
–
–
57.280 – 57.295 (2.2551 – 2.2557)
14.002 – 14.008 (0.5513 – 0.5515)
13.994 – 14.000 (0.5509 – 0.5512)
0.002 – 0.014 (0.0001 – 0.0006)
0.10 – 0.25 (0.004 – 0.010)
0.10 – 0.25 (0.004 – 0.010)
0.20 – 0.70 (0.008 – 0.028)
0.030 – 0.060 (0.0012 – 0.0024)
0.030 – 0.060 (0.0012 – 0.0024)
0.005 – 0.030 (0.0002 – 0.0012)
14.010 – 14.028 (0.5516 – 0.5523)
0.010 – 0.034 (0.0004 – 0.0013)
STANDARD
10 – 20 (0.4 – 0.8)
40.5 (1.59)
2.92 – 3.08 (0.115 – 0.121)
–
23.000 – 23.021 (0.9055 – 0.9063)
22.959 – 22.980 (0.9039 – 0.9047)
16.991 – 17.009 (0.6689 – 0.6696)
16.966 – 16.984 (0.6680 – 0.6687)
20.500 – 20.521 (0.8071 – 0.8079)
20.459 – 20.480 (0.8055 – 0.8063)
17.000 – 17.018 (0.6693 – 0.6700)
16.966 – 16.984 (0.6680 – 0.6687)
16.016 – 16.034 (0.6305 – 0.6313)
15.966 – 15.984 (0.6286 – 0.6293)
Unit: mm (in)
SERVICE LIMIT
57.40 (2.260)
0.10 (0.004)
0.10 (0.004)
0.10 (0.004)
57.20 (2.252)
14.04 (0.553)
13.96 (0.550)
0.04 (0.002)
0.40 (0.016)
0.40 (0.016)
0.85 (0.033)
0.10 (0.004)
0.10 (0.004)
0.09 (0.004)
14.06 (0.554)
0.10 (0.004)
Unit: mm (in)
SERVICE LIMIT
–
39.6 (1.56)
2.6 (0.10)
0.20 (0.008)
23.08 (0.909)
22.93 (0.903)
17.04 (0.671)
16.95 (0.667)
20.58 (0.810)
20.43 (0.804)
17.04 (0.671)
16.94 (0.667)
16.06 (0.632)
15.94 (0.628)