Work Sequence For Accident Repair - Porsche 996 TT Repair Manual

5 Work sequence for accident repair

Determine the scope of replacement parts and have the parts obtained
−Repair−
Determine the scope of replacement
parts and have the parts obtained
"
Cover undamaged areas of the vehicle
"
Reshape damaged areas
"
If necessary, apply filler or body
solder on reshaped areas
"
Apply fine filler on repair areas
"
5 Work sequence for accident repair
Work sequence for accident repair
Determine scope of damage
"
Expose the area to be repaired
"
Make an economic or technical decision.
Should parts be repaired or replaced?
"
Determine the scope of replacement parts and have the parts
Cover undamaged areas of the vehicle so that they are
Reshaped damaged area by straightening so that adjacent
contours or gap dimensions correspond to the series condition
Fit new parts in, then check the gap dimensions with the
Protect spot−welded flanges against corrosion
Disconnect battery and observe safety and quality instructions
Grind visible weld seams flat; if necessary apply body solder
If necessary, primer and seal the seam areas
"
If necessary, renew the stone impact protection
"
'
−Replacement−
obtained
"
protected against fire
"
Pre−paint new parts from the inside
"
"
Roughly cut out damaged areas
"
Cut out remaining pieces
"
accesories fitted
"
"
for welding.
"
Weld in new parts
"
or filler
"
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