Toyota Celica 2000 Repair Manual page 439

MX-38
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MANUAl TRAN$AXLE (C60)
DISASSEMBLY
INSPECT 1ST AND 2ND GEARS THRUST CLEAR­
1 .
ANCE
Using a feeler gauge, measure the thrust clearance.
Standard clearance:
1st gear: 0.1 0 - 0.40 mm (0.0039 - 0.0157 in.)
2nd gear: 0.1 0 - 0.55 mm (0.0039 - 0.0217 in.)
Maximum clearance:
1st gear: 0.40 mm (0.0157 in.)
2nd gear: 0.55 mm (0.0217 ln.)
2. INSPECT 1ST AND 2ND GEARS RADIAL CLEAR­
ANCE
Using a dial indicator, measure the radial clearance between
the gear and shaft.
Standard clearance:
KOYO made:
O.Q15 - 0.058 mm (0.0006 - 0.0023 ln.)
NSK made:
S'.'ll 1 37
O.Q15 - 0.056 mm (0.0006 - 0.0022 in.)
Maximum clearance:
KOYO made: 0.058 mm (0.0023 ln.)
NSK made: 0.055 mm (0.0022 in.)
If the clearance exceeds the maximum, replace the gear,
needle ro!!er bearing or shaft.
REMOVE CENTER RADIAL BALL BEARING, 4TH
3.
DRIVEN GEAR AND OUTPUT GEAR SPACER FROM
OUTPUT SHAFT
Using SST and a press, remove the center radial ball
{a)
bearing and 4th driven gear.
SST
HINT:
Support the output shaft assembly by hand so that it will not be
dropped off.
Remove the output gear spacer.
(b)
0995CHl0020