Manual Transaxle Assembly Inspection; Inspect 5Th Gear Synchronizer Ring; Inspect Gear Shift Fork And Hub Sleeve Clearance - Toyota Celica 2000 Repair Manual

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MANUAL TRANSAXLE (C56)
INSPECTION

INSPECT 5TH GEAR SYNCHRONIZER RING

1 .
Check for wear or damage.
(a)
{b) Check the braking effect of the synchronizer ring. Turn the
synchronizer ring in one direction while pushing it to the
gear cone. Check that the ring locks.
If the braking effect is insufficient, apply a small amount of the
fine lapping compound between the synchronizer ring and gear
cone. Lightly rub the synchronizer ring and gear cone together.
NOTICE:
Ensure the fine lapping compound is completely washed
off after rubbing.
Check again the braking effect of the synchronizer ring.
(c)
Using a feeler gauge, measure the clearance between
( d)
the synchronizer ring back and gear spline end.
Minimum clearance: 0.5 mm (0.020 in.)
If the clearance is less than the minimum, replace the synchro­
nizer ring, and apply a small amount of the fine lapping com�
pound on gear cone.
NOTICE:
Ensure the fine lapping compound is completely washed
off after rubbing.
INSPECT GEAR SHIFT FORK AND HUB SLEEVE
2.
CLEARANCE
Using a feeler gauge, measure the clearance between the hub
sleeve and gear shift fork.
Maximum clearance: 0.5 mm (0.020 in.)
If the clearance exceeds the maximum, replace the gear shift
fork or hub sleeve.
REMOVE TRANSAXLE CASE RECEIVER
3.
Remove the bolt and transaxte case receiver from the transaxle
case.
IF NECESSARY, REPLACE INPUT SHAFT FRONT
4.
BEARING AND OIL SEAL
(a) Using SST, remove the input shaft front bearing.
SST
MANUAL TRANSAXLEASSEMBLY
09612-65014
MX-21