Remove Cylinder Ridge; Clean Piston - Toyota Celica 2000 Repair Manual

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Front
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AOl168
EM2!>48
ENGINE MECHANICAL
5�
INSPECT CYLINDER BORE DIAMETER
Using a cylinder gauge, measure the cylinder bore diameter at
positions A, 8 and C in the thrust and axial directions.
Standard diameter:
1ZZ-FE 79.000 - 79.013 mm (3.1102 - 3.1107 in.)
2ZZ-GE 82.000 - 82.013 mm (3.2283 - 3.2289 1n.)
Maximum diameter:
(i)
1ZZ-FE 79.013 mm (3.1107 in.)
2ZZ-GE 82.013 mm (3.2289 in.)
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If the diameter is greater than maximum, replace the cylinder
Thrust
block.
Direction
Axial
10mm ( 0 . 3 9
Direction
in.}
6.

REMOVE CYLINDER RIDGE

If the wear is less than 0.2 mm (0.008 in.}, using a ridge reamer,
grind the top of the cylinder.
7.
INSPECT 12 POINTED HEAD BEARING CAP SUB-AS­
SEMBLY BOLTS
Using vernier calipers, measure the tension portion diameter of
the bolt.
Standard diameter: 7.3 - 7.5 mm (0.287 - 0.295 in.)
Minimum diameter: 7.3 mm (0.287 in.)
If the diameter is less than minimum, replace the bolt.
8.

CLEAN PISTON

Using a gasket scraper, remove the carbon from the pis­
(a)
ton top.
-
CYLINDER BLOCK
EM- 99

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