Pilz PMCtendo DD5 Manuals

Manuals and User Guides for Pilz PMCtendo DD5. We have 4 Pilz PMCtendo DD5 manuals available for free PDF download: Operating Manual, Installation Manual

Pilz PMCtendo DD5 Operating Manual (209 pages)

Servo amplifiers

Brand: Pilz | Category: Amplifier | Size: 6.96 MB

Table of Contents
3
Chapter 1 Introduction

7
Chapter 2 Overview

13
Chapter 3 Safety

20
- Intended Use
  20
- Use of Qualified Personnel
  21
- Warranty and Liability
  22
- Disposal
  22
- Safety During Operation
  23
- Standards
  24
- Stop and E-STOP Functions
  26
- Stop Functions
  26
- E-STOP Functions
  27
Chapter 4 Function Description

29
- Overview
  29
- Power Element
  31
- Mains Voltage
  31
- Motor Connection
  34
- Motor Holding Brake
  34
- Brake Resistor
  37
- Intermediate Circuit
  38
- Control Element
  39
- Supply Voltage 24 VDC
  39
- Overview
  40
- Digital Inputs
  40
- Digital Outputs
  42
- Safety Function STO
  43
- Safety Information
  43
- Signal States
  44
- Connection Example
  45
- Analogue Inputs
  45
- Encoder Systems
  47
- Overview
  47
- Resolver
  50
- Sincos Encoder
  50
- Incremental Encoder
  53
- Absolute Encoder with SSI Interface
  55
- Electronic Gearing
  55
- Master-Slave Mode
  57
- Encoder Emulation
  58
- Communication Interfaces
  61
- RS232 Interface
  61
- Canopen Interface
  61
- Tools
  62
- Expansion Cards
  63
- Expansion Card for SERCOS Interface
  66
- Expansion Card for Devicenet
  68
- Fieldbus Junction Box
  70
- Switch On/Switch off Behaviour
  72
- Normal Operation
  74
- Fault Condition
  75
- Implementation of Stop Categories
  77
- Stop Category 0
  77
- Stop Category 2
  81
Chapter 5 Installation

85
- General Requirements
  85
- Dimensions
  86
- Installing the Servo Amplifier
  87
- Installing the Expansion Cards
  89
- Installing the Fieldbus Junction Box
  90
Chapter 6 Wiring

91
- Connector Description
  91
- Block Diagram
  92
- Wiring Guidelines
  94
- Protection against Contact
  95
- Leakage Current
  95
- Residual Current Devices FI
  96
- Isolating Transformer
  97
- Connection Cables
  98
- Wiring Procedure
  99
- EMC-Compliant Wiring
  101
- Shielding
  101
- Shield Connection on the Front Plate
  102
- Motor Connection
  103
- Filters
  104
- Chokes
  104
- Power Element
  111
- Mains Voltage
  111
- Under "Connection Cables", Please Note the Requirements for The:  Cable Cross Sections  Insulation Material
  112
- Digital Inputs
  113
- Digital Outputs
  115
- Analogue Inputs
  116
- Encoder Systems
  117
- Resolver
  117
- Sincos Encoder with HIPERFACE Inter
  119
- Sincos Encoder with Endat 2.1 Interface
  120
- Sincos Encoder with Endat 2.2 Interface
  122
- Sincos Encoder with BISS Interface, Ana
  125
- Sincos Encoder with BISS Interface, Digital
  126
- Sincos Encoder with SSI Interface
  128
- Sincos Encoder Without Data Track
  130
- Incremental Encoder ROD (Aquadb) 5 V
  133
- Incremental Encoder ROD (Aquadb) 5 V, 1.5 Mhz
  134
- Absolute Encoder with SSI Interface
  138
- Electronic Gearing, Master-Slave Mode
  140
- Encoder Emulation
  144
- Communication Interfaces
  146
- RS232 Interface
  146
- Canopen Interface
  148
- Expansion Cards
  150
- Expansion Card I/O-14/08
  150
- Expansion Card for SERCOS Interface
  153
- Expansion Card for Devicenet
  154
- Fieldbus Junction Box
  155
Chapter 7 Commissioning

157
- Safety Information
  157
- Commissioning the Servo Amplifier
  159
- Gather the Project Data
  159
- Wire Components
  159
- Preparing for Commissioning
  161
- Connect 24 VDC Supply Voltage
  161
- Establish Communication Pmctendo DD5
  162
- Set Parameters for the Servo Amplifier
  162
- Perform the First Test Run
  164
- Leds and Keys
  166
- Key Functions
  166
- Standard Menu
  167
- Advanced Menu
  168
- Messages/Errors
  170
- Warning Messages
  170
Chapter 8 Technical Details

173
- Pmctendo DD5.03/230V
  173
- Pmctendo DD5.06/230V
  176
- Pmctendo DD5.10/230V
  179
- Pmctendo DD5.01/480V
  182
- Pmctendo DD5.03/480V
  185
- Pmctendo DD5.06/480V
  188
Chapter 9 Appendix

194
- Glossary
  201
- Abbreviations
  202
- Index
  204

Pilz PMCtendo DD5 Operating Manual (197 pages)

Servo amplifier

Brand: Pilz | Category: Amplifier | Size: 5.25 MB

Table of Contents
4
Signal States
38
Connection Example
39
Analogue Inputs
40
Encoder Systems
41
Overview
41
Encoder
44
Incremental Encoder
44
Absolute Encoder with SSI Interface
44
Hall Encoder
44
Electronic Gearing
52
Stepper Motor Control Systems (Pulse/Direction)
53
Master-Slave Mode
53
Encoder Emulation
54
Communication Interfaces
57
RS232 Interface
57
Canopen Interface
57
Tools
57
Expansion Cards
58
Expansion Card I/O-14/08
58
PROFIBUS DP Interface Expansion Card
60
Fieldbus Junction Box
61
PROFINET Expansion Card
62
Expansion Card Fan Controller
62
Ethercat Expansion Card
63
Switch On/Switch off Behaviour
63
Normal Operation
65
Fault Condition
66
Implementation of Stop Categories
68
Stop Category 0
68
Stop Category 2
70
Installation
73
General Requirements
73
Dimensions
74
Installing the Servo Amplifier
74
Installing the Expansion Cards
76
Installing the Fieldbus Junction Box
77
Wiring
78
Connector Description
78
Block Diagram
79
Wiring Guidelines
81
Leakage Current
82
Protection against Contact
82
Residual Current Devices FI
83
Isolating Transformer
84
Connection Cables
84
Wiring Procedure
85
EMC-Compliant Wiring
85
Earthing
86
Shielding
86
Shield Connection on the Front Plate
87
Motor Connection
87
Filters
88
Chokes
89
Power Element
89
Mains Voltage
89
Motor with Brake
91
External Brake Resistor
92
Intermediate Circuit
95
Energy Store Pmcenergy SD
96
Control Element
99
Supply Voltage 24 VDC
99
Digital Inputs
100
Digital Outputs
101
Analogue Inputs
102
Encoder Systems
103
HIPERFACE DSL, One-Cable Connection
103
SFD3, One-Cable Connection
105
Resolver
105
Sincos Encoder with HIPERFACE Interface
107
Sincos Encoder with Endat 2.1 Interface
109
Encoder with Endat 2.2 Interface
111
Sincos Encoder with BISS Interface, Analogue
113
Encoder with BISS Interface, Digital
115
Sincos Encoder with SSI Interface
117
Sincos Encoder Without Data Track
119
Sincos Encoder with Hall Encoder
121
Incremental Encoder ROD (Aquadb) 5 V, 350 Khz
123
Incremental Encoder ROD (Aquadb) 5 V, 1.5 Mhz
125
Incremental Encoder ROD (Aquadb) 5 V, with Zero Pulse, with Hall Encoder
129
Incremental Encoder ROD (Aquadb) 5 V, with Zero Pulse, with Hall Encoder (X1/X5)
131
Incremental Encoder ROD (Aquadb) 24 V, Without Zero Pulse
133
Incremental Encoder ROD (Aquadb) 24 V, Without Zero Pulse, with Hall Encoder
134
Absolute Encoder with SSI Interface
137
Hall Encoder
139
Electronic Gearing, Master-Slave Mode
140
Encoder Emulation
144
Key Functions
159
Status Indicator
160
Standard Menu
161
Advanced Menu
162
Messages/Errors
162
Status Messages
162
Error Messages
163
Warning Messages
164
Expansion Cards
165
PROFINET Interface Expansion Card
165
PROFIBUS DP Interface Expansion Card
165
Technical Details Pmctendo DD5.01/480V
166
Technical Details Pmctendo DD5.03/230V
170
Technical Details Pmctendo DD5.03/480V
174
Technical Details Pmctendo DD5.06/230V
178
Technical Details Pmctendo DD5.06/480V
182
Technical Details Pmctendo DD5.10/230V
186
Safety Characteristic Data
190
Order Reference
191
Order Reference for Device
191
Interface Cable, Interface Adapter
191
Expansion Cards
191
Spare Connector Set
191
Energy Store
192

Pilz PMCtendo DD5 Installation Manual (120 pages)

Motion Control

Brand: Pilz | Category: Industrial Equipment | Size: 5.54 MB

1 General Conditions

2
- Copyright
  2
- Notes
  2
- Previous Editions
  2
2 Table of Contents

3
3 Type Key

6
- Type Pmctendo DD5
  6
- Type Pmcprimo Drive3
  6
4 Safety Instructions

7
5 European Directives and Standards

8
6 Abbreviations and Symbols

10
7 General

11
- About this Manual
  11
- Requirements
  11
- Use as Directed
  11
- Instrument Description
  13
- Package Supplied
  13
- Common Accessories
  13
- Accessories for Pmcprimo Drive3
  13
- The Pmctendo DD5 Family of Digital Servo Amplifiers
  14
- The Pmcprimo Drive3 Family of Digital Servo Amplifiers
  16
- Connection to Various Electrical Supply Networks
  17
- Components of a Servo System
  18
- Technical Data
  19
- Technical Data 230 V Series
  19
- Technical Data 480 V Series
  20
- Inputs / Outputs
  21
- Recommended Tightening Torques
  21
- Fusing
  21
- Permissible Ambient Temperatures, Ventilation, Mounting Position
  22
- Conductor Cross-Sections
  22
- LED Display
  23
- Control Circuit for Motor-Holding Brake
  24
- Grounding System
  25
- Regen Circuit
  25
- Functional Description
  25
- Technical Data
  26
- Switch-On and Switch-Off Behavior
  27
- Stop Function as Per en 60204 (VDE 0113)
  27
- Emergency Stop Strategies
  28
8 Installation

29
- Guide to Installation and Wiring
  30
- Assembly
  31
- Dimensions
  32
- Wiring
  33
- Connection Diagram General
  34
- Connection Diagram Pmcprimo Drive3
  35
- Connector Assignments General
  36
- Connector Assignments Pmcprimo Drive3
  37
- Notes on Connection Technology
  38
9 Interfaces

40
- Block Diagram General
  40
- Block Diagram Pmcprimo Drive3
  41
- Electrical Supply
  42
- Mains Electrical Supply Connection (X0)
  42
- Auxiliary Supply (X4)
  43
- Supply (X10)
  44
- Master Encoder Supply (X10)
  45
- DC Bus Link (X8)
  46
- Motor Connection with Brake (X9)
  47
- External Regen Restistor (X8)
  48
- Feedback
  49
- Resolver X2
  49
- Comcoder (X1)
  50
- Incremental or Sine Encoder with Hall Sensors (X1)
  51
- Sine Encoder with Endat or HIPERFACE (X1)
  52
- Acuro Encoder, BISS Interface (X1)
  53
- Incremental Encoder (X5)
  54
- Sine Encoder Without Data Channel (X1)
  55
- Digital and Analog Inputs and Outputs
  56
- Analog Inputs (X3)
  56
- Digital Inputs (X3/X4)
  58
- Digital Inputs I1:1 - I1:8 (X10)
  60
- Digital Outputs (X3)
  61
- Digital Outputs (X10)
  63
- Encoder Emulation
  64
- Incremental Encoder Output - a Quad B (X5)
  64
- SSI Output (X5)
  65
- Master-Slave Operation, Encoder Master Control
  66
- Connection to a Pmctendo DD5 Master, 5V Signal Level (X5)
  66
- Connection to Incremental Encoder Master with 24V Signal Level (X3)
  67
- Connection to a Sine Encoder Master (X1)
  68
- Interface for Stepper Motor Controllers (Step and Direction)
  69
- Speed Profile and Signal Diagram
  69
- Connection to a Stepper Controller with 5V Signal Level (X5)
  70
- Connection to a Stepper Controller with 24V Signal Level (X3)
  71
- RS232 Interface, PC Connection (X6)
  72
- Interface Cable between the PC and Servo Amplifier
  72
- Canopen Interface (X6)
  73
- CAN-Bus Cable
  73
- CAN Bus Interface (X11/1,X11/2)
  75
- General
  75
- Connecting Pmcprimo Drive3 Systems
  75
- Speciality 1St Node
  76
- Speciality Last Node
  76
- Fault Detection
  76
- Connecting External Canopen Bus Devices
  76
- CAN Bus Interface (X11/4)
  77
- Master Encoder Interface (X11/4)
  78
- Incremental Encoder (ROD)
  78
- Absolute Encoder (SSI)
  79
- Panel Interface - Modbus (X11/3)
  80
- General
  80
- Interface
  80
- Profibus DP Slave Interface (X11/3)
  81
- General
  81
- Using the Profibus Interface with Pmcprimo
  81
- Example Using Profibus DP
  82
- Ethernet Interface (X11/5)
  83
- General
  83
- Interface
  83
- Configuration IP Address
  83
- Compact Flash Interface (X11/5)
  84
- General
  84
- Interface
  84
- Personnel Safe Restart Lock -AS
  85
- Technical Data and Pinning
  85
- Environment
  85
- Wiring
  85
- Functional Description
  86
10 Setup

90
- Important Notes
  90
- Guide to Setup
  91
- Setup Software Pdrive
  92
- Use as Directed
  92
- Software Description
  92
- Hardware Requirements
  92
- Minimum Requirements for the PC
  92
- Installation under WINDOWS 2000 / XP
  92
- Working with Pdrive
  93
- Parametrization of the Pmctendo DD5 and Pmcprimo Drive3
  93
- Multi-Axis Systems
  93
- Keypad Operation Pmctendo DD5
  94
- Keypad Operation Pmcprimo Drive3
  96
- Basic Key Operation
  96
- LED Display
  96
- Programming of the Pmcprimo Drive3
  97
- Error Messages Pmctendo DD5
  98
- Warning Messages Pmctendo DD5
  99
- Error Messages Pmcprimo Drive3
  100
- Status Messages Pmcprimo Drive3
  101
11 Expansions and Accessories

102
- Expansion Cards
  102
- Guide to Installation of Expansion Cards
  102
- Expansion Card -I/O-14/08
  103
- Expansion Card -PROFIBUS
  106
- Expansion Module -CAN Adapter
  107
- Pmcprimo Board and Pmcprimo Expansion Card
  109
12 Appendix

112
- Transport, Storage, Maintenance, Disposal
  112
- Finding and Removing Faults
  113
- Glossary
  116
- Index
  118

Pilz PMCtendo DD5 Operating Manual (30 pages)

Servo amplifiers

Brand: Pilz | Category: Servo Drives | Size: 1.08 MB

Table of Contents
3
General Information
4
About this Manual
4
Target Group
4
Definition of Symbols
5
Abbreviations Used
6
Safety
8
Intended Use
8
Notes on the Online Edition (PDF Format)
9
Installation/Commissioning
10
Assembly/Installation
10
Connection Technology
11
Commissioning
11
Guide to Commissioning
11
Ethercat Commissioning
12
Ethercat
13
Slave Register
13
AL Event (Interrupt Event) and Interrupt Enable
14
Interrupt Enable Register (Address 0X0204:0205)
14
AL Event (Address 0X220:0221)
14
Phase Runup
15
AL Control (Address 0X0120:0X0121)
15
AL Status (Address 0X0130:0X0131)
16
AL Status Code (Address 0X0134:0X0135)
16
Ethercat Communication Phases
17
Canopen over Ethercat (Coe) State Machine
18
Description of States
19
Commands in the Control Word
20
Bits of the Status Machine (Status Word)
21
Implemented Operating Modes
22
Setting the Ethercat Cycle Time
22
Recommended Cycle Time Based on the Operating Modes
23
Synchronisation Based on the Cycle Time
23
Latch- Control Word and Latch Status Word
24
Mailbox Handling
25
Mailbox Output
26
Mail Input
27
Example of a Mailbox Access
28

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Pilz PMCtendo DD5 Manuals

Pilz PMCtendo DD5 Operating Manual (209 pages)

Table of Contents

Chapter 1 Introduction

Chapter 2 Overview

Chapter 3 Safety

Chapter 4 Function Description

Chapter 5 Installation

Chapter 6 Wiring

Chapter 7 Commissioning

Chapter 8 Technical Details

Chapter 9 Appendix

Pilz PMCtendo DD5 Operating Manual (197 pages)

Table of Contents

Pilz PMCtendo DD5 Installation Manual (120 pages)

Table of Contents

1 General Conditions

2 Table of Contents

3 Type Key

4 Safety Instructions

5 European Directives and Standards

6 Abbreviations and Symbols

7 General

8 Installation

9 Interfaces

10 Setup

11 Expansions and Accessories

12 Appendix

Pilz PMCtendo DD5 Operating Manual (30 pages)

Table of Contents

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