BONFIGLIOLI Agile Manuals

Manuals and User Guides for BONFIGLIOLI Agile. We have 3 BONFIGLIOLI Agile manuals available for free PDF download: Operating Instructions Manual, Applications Manual

BONFIGLIOLI Agile Operating Instructions Manual (360 pages)

Frequency inverter 230 V / 400 0.09 kW ... 11 kW

Brand: BONFIGLIOLI | Category: DC Drives | Size: 17.71 MB

Content

3
- Table of Contents
  3
1 General Information about the Documentation

11
- This Document
  12
- Warranty and Liability
  12
- Obligation
  13
- Copyright
  13
- Storage
  13
2 General Safety Instructions and Information on Use

14
- Terminology
  14
- Designated Use
  15
- Misuse
  15
  - Explosion Protection
    15
- Residual Risks
  16
- Safety and Warning Signs at Frequency Inverter
  16
- Warning Information and Symbols Used in the User Manual
  17
  - Hazard Classes
    17
  - Hazard Symbols
    17
  - Prohibition Signs
    17
  - Personal Safety Equipment
    18
  - Recycling
    18
  - Grounding Symbol
    18
  - ESD Symbol
    18
  - Information Signs
    18
- Directives and Guidelines to be Adhered to by the Operator
  19
- Operator's General Plant Documentation
  19
- Operator's/Operating Staff's Responsibilities
  19
  - Selection and Qualification of Staff
    19
  - General Work Safety
    19
- Organizational Measures
  20
  - General
    20
  - Use in Combination with Third-Party Products
    20
  - Transport and Storage
    20
  - Handling and Installation
    20
  - Electrical Connections
    20
    
    The Five Safety Rules
    21
  - Safe Operation
    21
  - Maintenance and Service/Troubleshooting
    22
  - Final Decommissioning
    22
3 Device Overview

23
4 Mechanical Installation

27
- Safety
  27
- Installation
  27
5 Electrical Installation

31
6 Commissioning

51
- Operator Panel
  52
  - Menus
    52
    
    Selection of Data Sets
    54
    
    Menu for Communication Setup
    55
  - Motor Control with Operator Panel
    56
  - Set a Parameter to the Factory Setting
    60
  - Restrict the Scope of Operation
    60
- First Commissioning
  60
- Commissioning of a Communication Interface
  74
- After First Commissioning
  80
- Typical Functions
  91
- Error Acknowledgment Via Keypad
  98
- Applications
  99
  - Pump
    99
  - Fan
    100
  - Fan or Pump with Closed Control Loop
    101
  - Fan for Heating, Ventilation, Air Conditioning System
    103
  - Conveying Plant
    104
  - Compressor
    105
  - Travel Applications
    106
  - Torque Control
    107
- Set-Up Via the Communication Interface
  108
7 Parameter Descriptions

110
- Inverter Data
  110
  - Control Level
    110
  - Configuration
    111
  - Set Password
    112
  - Programming
    113
- Machine Data
  113
  - Rated Motor Parameters
    113
  - Further Motor Parameters
    114
  - Device Test
    117
    
    Earth Fault and Short Circuit Test (Test 1)
    117
    
    Load Test (Test 2)
    118
    
    Start Device Test Via Operator Panel
    120
    
    Start Device Test Via Control Software or Bus System
    120
    
    Automatic Device Test after Error Switch-Off
    121
    
    Fan Test
    121
- Operational Behavior
  122
  - Control
    122
  - Starting Behavior
    123
  - Stopping Behavior
    127
  - Auto Start
    129
  - Flying Start
    129
  - Direct Current Brake
    131
  - Positioning
    132
- Error and Warning Behavior
  135
  - Overload Ixt
    135
  - Temperature
    136
  - Controller Status
    136
  - Frequency Switch-Off Limit
    137
  - External Error
    137
  - Motor Temperature
    137
    
    Technical Demands on Measuring Resistors
    140
  - Phase Failure
    141
  - Automatic Error Acknowledgment
    142
- Reference Values
  142
  - Reference Frequency Channel
    142
    
    Limits
    145
    
    Positive and Negative Reference Frequencies
    145
    
    Fixed Frequencies
    146
    
    Ramps
    147
    
    Blocking Frequencies
    150
    
    JOG Frequency
    151
  - Reference Percentage Channel
    151
    
    Limits
    154
    
    Positive and Negative Reference Percentages
    154
    
    Fixed Percentages
    154
    
    Ramps
    155
  - Motor Potentiometer
    156
    
    Operation Modes of Motor Potentiometer
    156
    
    Ramp of Motor Potentiometer
    156
    
    Motor Potentiometer Via Digital Inputs
    157
    
    Keypad Motorpoti: Control Via Operator Panel
    160
  - Electronic Gear
    163
    
    Scope of Function
    163
    
    Operation Modes of Electronic Gear
    163
    
    Gear Factor
    165
    
    Offset
    166
    
    Actual Values
    166
    
    Adjustment Options
    166
- Control Inputs and Outputs
  168
  - Multifunction Input MFI1
    168
    
    Multifunction Input Set as Analog Input MFI1A
    169
    
    Multifunction Input Set as Digital Input MFI1D
    174
  - Multifunction Input MFI2
    175
    
    Multifunction Input Set as Analog Input MFI2A
    175
    
    Multifunction Input Set as Digital Input MFI2D
    181
  - Multifunction Output MFO1
    182
  - Digital Input/Output IN3D/OUT3D
    186
  - Digital Outputs
    187
    
    Digital Message
    189
    
    Setting Frequency
    190
    
    Reference Value Reached
    190
    
    Flux Forming Finished
    191
    
    Release Brake
    192
    
    Current Limitation
    192
    
    External Fan
    192
    
    Warning Mask
    192
    
    Warning Mask, Application
    195
  - Digital Inputs
    196
    
    List of Control Signals
    197
    
    Start Command
    200
    
    3-Wire Control
    200
    
    Motor Potentiometer
    201
    
    Fixed Frequency Changeover
    201
    
    Fixed Percentage Changeover
    201
    
    Jog Start
    202
    
    Error Acknowledgment
    202
    
    Thermal Contact
    202
    
    N-/T-Control Changeover
    203
    
    Dataset Changeover
    203
    
    Handshake Traverse
    204
    
    Brake Chopper Release
    204
    
    User Warning
    204
    
    External Error
    205
    
    Plc
    205
    
    Multiplexer/Demultiplexer
    205
  - Input Pwm/Repetition Frequency/Pulse Train
    207
    
    PWM Input
    208
    
    Repetition Frequency Input
    209
    
    Pulse Train
    209
    
    Further Setting Options
    211
- V/F Characteristic
  211
- Linear V/F Characteristic
  211
  - Dynamic Voltage Pre-Control
    213
- Control Functions
  213
  - Intelligent Current Limits
    213
  - Voltage Controller
    215
  - PID Controller (Technology Controller)
    220
  - Functions of Sensorless Control
    227
    
    Slip Compensation
    227
    
    Current Limit Value Controller
    228
  - Functions of Field-Orientated Control
    229
    
    Current Controller
    229
    
    Torque Controller
    231
    
    Speed Controller
    233
    
    Acceleration Pre-Control
    236
    
    Field Controller
    237
    
    Modulation Controller
    238
  - Real-Time Tuning (Optimizing Motor Parameters in Operation)
    239
- Special Functions
  240
  - Pulse Width Modulation
    240
  - Fan
    241
  - Standby Mode and Energy Saving Function
    241
  - Brake Chopper and Brake Resistor
    242
    
    Dimensioning of Brake Resistor
    243
  - Motor Chopper
    244
  - Motor Protection
    245
    
    Motor Protection by Motor Circuit Breaker
    245
    
    Motor Protection by I 2 T- Monitoring
    246
    
    Motor Protection by I
    248
    
    T- Monitoring
    248
  - V-Belt Monitoring
    250
  - Traverse Function
    250
  - System Data
    253
  - Service Interval Monitoring
    253
  - Copy Parameters
    253
    
    Copying Using the Operator Panel
    254
    
    Copying Using the PC Control Software
    256
  - Converter Profibus From/To Internal Notation
    256
8 Energy Saving

257
- Energy Saving Function
  257
- Quadratic V/F Characteristic
  259
- Standby Mode
  260
- Further Energy Saving Options
  263
9 Actual Values

265
- Actual Values of Frequency Inverter
  265
  - STO Status
    267
- Actual Values of Machine
  267
- Actual Values of the System
  268
  - Actual System Value
    268
- Actual Value Memory
  268
- Actual Values of the CAN System Bus
  270
- Actual Values Canopen
  270
- Actual Values Modbus and Vabus
  270
- Actual Values Ethernet
  270
10 Service

271
- Safety
  271
- Regular Service Work
  271
- Monitoring of Service Interval
  273
  - DC-Link
    273
  - Fan
    274
  - Reset Service Interval
    276
11 Technical Data

277
- General Technical Data
  277
- Device Data
  278
- Control Electronics
  286
- Operation Diagrams
  288
12 Options

290
- Safety
  290
- Shield Sheets
  290
  - Shield Sheet for Control Cables
    290
    
    Dimensions
    292
  - Shield Sheet for Motor Cables
    293
    
    Size 1 and 2 (3~: 0.18 Kw to 5.5 Kw; 1~: 0.09 Kw to 2.2 Kw)
    293
    
    Size 3 (3~: 5.5 Kw to 11.0 Kw; 1~: 3Kw)
    294
- Brake Resistor
  295
  - Devices
    296
- Line Choke
  297
  - 1X230 V Connection
    297
  - 3X230 V Connection
    298
  - 3X400 V Connection
    298
  - Dimensions
    299
- Input Filter
  300
  - Footprint Filter
    300
  - Booktype Filter
    302
  - Interference Suppression Class
    303
    
    AC 3X400 V
    303
    
    AC 3X230 V
    305
    
    AC 1X230 V
    306
- Communication Module
  307
- USB Adaptor
  307
- Resource Pack
  307
- Assembly Variants
  308
13 Error Protocol

325
- Error List
  325
  - Error Messages
    326
- Error Environment
  329
- Troubleshooting
  331
14 Operational and Error Diagnosis

335
- Status of Digital Signals
  335
- Controller Status
  335
- Warning Status and Warning Status Application
  336
15 Parameter List

339
- Actual Values (Menu Actual)
  339
- Parameters (Menu PARA)
  343
Index

354

BONFIGLIOLI Agile Applications Manual (166 pages)

Brand: BONFIGLIOLI | Category: DC Drives | Size: 4.4 MB

Table of Contents
4
1 General Safety Instructions and Information on Use

9
- General Information
  9
- Purpose of the Frequency Inverters
  9
- Transport and Storage
  9
- Handling and Installation
  10
- Electrical Installation
  10
- Information on Use
  11
  - Using External Products
    11
- Maintenance and Service
  11
- Disposal
  11
2 Description of System VPLC

12
- Chronological Processing
  13
- Creating a Program with Function Blocks
  14
  - Starting VPLC
    14
  - Saving a File
    14
  - Function Block (Instruction)
    14
  - Wire
    14
  - Digital Input Block
    15
  - Analog Input Block
    15
  - Digital Output Block
    15
  - Analog Output Block
    16
  - Example
    16
  - Syntax Check
    16
  - Translation and Download (to Frequency Inverter)
    16
  - Starting the PLC
    16
  - Stopping the PLC
    16
- User Environment
  17
  - Tool Bar and Menu Commands
    17
  - Other Menu Commands
    18
  - Editor
    19
  - Library
    19
  - Properties
    19
  - Settings: Inputs, Outputs and Function Block
    20
- Starting the PLC Functions
  23
- Principle for Digital Functions (Input Settings [Boolean])
  23
- Principle for Analog Functions
  25
- Input Buffer and Output Buffer for Digital Signals
  27
- Input Buffer and Output Buffer for Analog Signals
  27
  - Fixed Analog Values
    29
3 Overview of Instructions

30
- Inputs and Outputs
  37
  - Inputs of Digital Functions
    37
  - Inputs and Outputs of Analog Functions
    38
- Combination of Inputs and Outputs of Instructions
  40
4 Description of Digital Functions

48
- Superior/Master
  49
- P1 and P2 for Chronological Behavior and Jump Target
  49
  - Chronological Behavior
    50
  - Jump Target
    50
  - Overview Table
    50
- Boolean Operations
  51
  - 1] and Operation
    52
  - 2] or Operation
    52
  - 3] XOR 1 Operation
    53
  - 4] XOR 1||3 Operation
    53
- Flip-Flop Types
  54
- Delays
  60
- Timer Functions
  67
- Digital Multiplexer
  73
  - Digital Multiplexer (Data Set Number)
    73
- Switch
  73
  - Switch Data Set
    73
- Error Functions
  74
  - Triggering of an Error
    74
  - Acknowledging an Error
    75
- Debouncer
  76
- No Operation
  76
  - 99] NOP (no Operation)
    76
- Jump Functions
  77
  - 100] Jump Function
    77
  - 101] Jump Function for Loops
    78
5 Description of Analog Functions

79
- Behavior
  79
- Comparators
  80
- Mathematical Functions
  92
  - Addition and Subtraction
    93
    
    Add. O1=-O2=I1+I2-I3+P1-P2
    93
    
    331] Addition Position with Offset
    93
  - Multiplication
    94
    
    333] Multiplication, Long Result
    94
    
    334] Mult. by Fraction
    95
    
    335] Mult. Long * Percent
    95
  - Division
    96
    
    337] Division by Constant
    97
    
    338] Division P1 by I1, Reciprocal
    97
  - Multiplication and Division
    98
  - Average Function
    98
  - Absolute Value of Two Orthogonal Components (2 D Vector)
    99
  - Absolute Value of Three Orthogonal Components (3 D Vector)
    99
  - 350] Integrator
    100
  - 351] Differentiator (D-Element)
    101
  - 360] Absolute Value Function
    101
  - 361] X², Sqr (I1)
    102
  - 362] X³, (Cube (I1)
    102
  - 363] √X, Square Root of I1
    102
  - 364] Modulo
    103
- Controller
  104
  - 370] P Controller
    104
  - PI Controller (Tn in Milliseconds)
    105
  - PI Controller (Tn in Seconds)
    105
  - 373] PD(T1) Controller
    106
  - 374] PID(T1) Controller (Tn in Milliseconds)
    106
  - 375] PID(T1) Controller (Tn in Seconds)
    107
- Filters
  109
  - 380] PT1 Element
    109
  - 381] Time Average
    109
  - 382] Ramp Limitation
    110
  - 383] Spike Filter (Average of Three)
    111
- Analog Switch
  112
- Parameter Access
  114
  - Writing Parameters
    114
    
    Write Frequency Parameter
    114
    
    402] Write Current Parameter
    115
    
    403] Write Voltage Parameter (Eff.)
    115
    
    404] Write Voltage Parameter (Peak)
    116
    
    405] Write Percentage Parameter
    116
    
    406] Write Position Parameter
    116
    
    407] Write Long Parameter
    117
    
    408] Write Word Parameter
    117
  - Reading Parameters
    118
    
    421] Read Frequency Parameter
    118
    
    422] Read Current Parameter
    118
    
    423] Read Voltage Parameter (Eff.)
    119
    
    424] Read Voltage Parameter (Peak)
    119
    
    425] Read Percent Parameter
    119
    
    426] Read Position Parameter
    119
    
    427] Read Long Parameter
    120
    
    428] Read Word Parameter
    120
- Limiters
  120
  - 440] Limiter (Const.)
    120
  - 441] Limiter (Variable)
    121
- Counters
  121
  - 450] Up/Down Counter with Analog Output
    121
  - 451] Stopwatch with Analog Output
    122
- Positioning Functions
  123
  - 501] Start Motion Block as Single Motion
    124
  - 502] Start Motion Block in Automatic Mode
    125
  - 503] Stop Motion Block
    125
  - 504] Continue Motion Block
    126
  - 505] Resume Motion Block
    126
  - 506] Start Homing
    127
  - 507] Check State
    127
- Bit Functions for Analog Input Values
  128
  - 200] Bit NOT Operation
    128
  - 201] Bit AND/NAND Operation
    129
  - 202] Bit OR/NOR Operation
    130
  - 203] Bit XOR/XNOR Operation
    131
  - 210] Bit Shift Right
    131
  - 211] Bit Arithmetical Shift Right
    132
  - 212] Bit Shift Left
    132
  - 213] Bit Roll Right
    133
  - 220] Output One Bit
    133
  - 221] Unite Four Bits to Form a Word
    134
  - 222] Add Two Bits to a Word
    135
6 Examples of Combinations in the Function Table

136
7 Actual Values, Output Signals and Messages

145
8 Operation as State Machine

150
- Example of a Controller
  150
9 List of Parameters

157
- Actual Values
  157
- Parameters of Function Table
  158
10 Annex

160
- Mask: Diagram for Digital Instructions of Function Table
  160
- Mask: Functions Settings
  161
Index

162

BONFIGLIOLI Agile Applications Manual (44 pages)

Brand: BONFIGLIOLI | Category: DC Drives | Size: 4.03 MB

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BONFIGLIOLI Agile Manuals

BONFIGLIOLI Agile Operating Instructions Manual (360 pages)

Table of Contents

Content

1 General Information about the Documentation

2 General Safety Instructions and Information on Use

3 Device Overview

4 Mechanical Installation

5 Electrical Installation

6 Commissioning

7 Parameter Descriptions

8 Energy Saving

9 Actual Values

10 Service

11 Technical Data

12 Options

13 Error Protocol

14 Operational and Error Diagnosis

15 Parameter List

Index

BONFIGLIOLI Agile Applications Manual (166 pages)

Table of Contents

1 General Safety Instructions and Information on Use

2 Description of System VPLC

3 Overview of Instructions

4 Description of Digital Functions

5 Description of Analog Functions

6 Examples of Combinations in the Function Table

7 Actual Values, Output Signals and Messages

8 Operation as State Machine

9 List of Parameters

10 Annex

Index

BONFIGLIOLI Agile Applications Manual (44 pages)

Table of Contents

1 General Information about the Documentation

2 General Safety Instructions and Information on Use

3 Safety Instructions on Function "Safe Torque Off" (STO)

4 Information of Risk Analysis and Risk Assessment

5 General Description of Safety Function

6 Description of ACTIVE Cube Safety Function

7 Requirements to be Met by Installation

8 Requirements to be Met in Operation

9 Requirements to be Met by Acceptance Inspection

10 Application Examples

11 Safety Function Test Report

12 STO Status (Diagnosis)

13 Change Index

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