Rap 2.3 Faults Without An Error Message - Challenge CMT-130TC Service Manual

Book trimmer
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RAP 2.3 Faults Without an Error Message

Description of Fault
Trimmer Faults
Machine will not switch on
The status light is always on, or never on
Console will not illuminate
Enclosure lights will not switch on or will not switch off
Cooling fan(s) do not function
The hydraulic motor will not start
The internal conveyors will not start and the gripper will not
move
The internal conveyors do not run while the pump motor is
on
The internal conveyors run while the pump motor is off
Registration assembly fails to move
Gripper clamp will not clamp, will not un-clamp, or is other-
wise stuck
Gripper never clamps book and/or books are delivered to
outfeed accessory without being cut
Gripper freezes in registration area
Registration stop plate is always extended, never extends,
or extends erratically
The left side jogger fails to extend
The knife will not come down
The knife stays down and hydraulic fluid passes over the
relief valve
Knife cuts with high impact at bottom of stroke even when
cushioning is set HIGH
Paper scrap does not blow into waste bin
Start button or remote cut button does not work
CMT-130TC Book Trimmer
Recommended Procedures
RAP 2.4 Input Power
RAP 2.9 Status Light
RAP 2.6 Touch Screen Display
RAP 2.4 Input Power
RAP 2.7 LED Enclosure Lights
RAP 2.8 Cooling Fans
RAP 2.4 Input Power
RAP 2.15 Starter Circuit
RAP 2.12 Interlock Relay
RAP 2.15 Starter Circuit
RAP 2.33 Internal Conveyor Motor
RAP 2.33 Internal Conveyor Motor
RAP 2.40 Registration Preset Sensor
RAP 2.34 Registration Assembly Motor
RAP 2.22 Gripper Clamp Cylinder
RAP 2.38 Book in Gripper Sensor
RAP 2.31 Face Jog Cylinder
RAP 2.41 Face Jog Sensor
RAP 2.26 Registration Plate Extend Cylinder
RAP 2.21 Left Jogger Cylinder
RAP 2.17 Hydraulic Unload and Flow Valve
RAP 2.17 Hydraulic Unload and Flow Valve
RAP 2.46 Knife Down Switches
RAP 2.17 Hydraulic Unload and Flow Valve
RAP 2.45 Knife Slow-Down Sensor
RAP 2.29 Scrap Air Blast
RAP 2.13 Start/Remote Cut Buttons
MAY 2019
2-7
2. Status Indicator RAPs

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