Challenge CMT-330TC Manuals

Manuals and User Guides for Challenge CMT-330TC. We have 2 Challenge CMT-330TC manuals available for free PDF download: Service Manual, Installation And Operator's Manual

Challenge CMT-330TC Service Manual (336 pages)

Three-Knife Trimmer

Brand: Challenge | Category: Trimmer | Size: 26 MB

Introduction

2
- Notice
  2
- Safety
  3
- Revision Control List
  4
- Table of Contents
  5
- About this Manual
  8
- Organization
  8
- Symbology and Nomenclature
  8
- Power Lockout Procedure
  9
1 Service Call Procedures

11
- Contents
  11
- SCP 1.1 Initial Actions
  11
- SCP 1.2 Fault Analysis
  11
- SCP 1.3 Regular Maintenance
  11
- SCP 1.4 Final Actions
  12
2 Status Indicator Raps

13
3 Book Quality

119
- Contents
  119
- Introduction
  119
- BQ 3.1 Book Quality Entry Rap
  120
- BQ 3.7 Wrinkles in Spine
  120
- BQ 3.2 Burr Marks
  121
- BQ 3.3 Jagged Bottom Cover
  121
- BQ 3.4 Burr Marks/Jagged Cover
  121
- BQ 3.5 Rectangular Crease Lines
  122
- BQ 3.6 Linear Crease Lines
  122
- BQ 3.7 Wrinkles in Spine
  122
- BQ 3.8 Draw
  123
- BQ 3.9 All Sheets Not Cut
  123
- BQ 3.10 Books Not Accurately Trimmed
  123
- BQ 3.11 Books Not Square
  124
4 Repair/Adjustment Procedures

125
- Contents
  125
- Introduction
  125
- REP 4.1 Cut Plates Replacement
  126
- REP 4.2 Cut Stick Replacement
  127
- REP 4.3 Knife Replacement
  128
- ADJ 4.4 Knife Depth Adjustment
  132
- ADJ 4.5 Lubrication
  133
- ADJ 4.6 Accuracy Adjustment
  135
- ADJ 4.7 Squaring Adjustment
  136
- ADJ 4.8 Knife down Switches Adjustment
  138
- ADJ 4.9 Knife Slow-Down Sensors Adjustment
  140
- ADJ 4.10 Sensor Adjustments
  141
- ADJ 4.11 Timing and Conv. Belt Check/Repl
  142
- ADJ 4.12 Conveyor Belt Tracking Adjustment
  144
- REP 4.13 Slide Tape
  145
- REP 4.14 Oil / Filter Change
  146
- REP 4.15 Air Filter Change
  147
- ADJ 4.16 Hydraulic System Pressure
  148
- ADJ 4.17 Counterbalance Valves
  149
- ADJ 4.18 Knife Cushion Adjustment
  150
- ADJ 4.19 Book Underside Air Lift
  151
- ADJ 4.20 Knife Gib Adjustment
  152
- ADJ 4.21 Knife Latches
  153
- ADJ 4.22 Clamp Pressure Adjust. (Optional)
  154
- ADJ 4.23 Left Jog Pressure Adjustment
  155
- ADJ 4.24 Gripper Clamp Pressure
  156
- ADJ 4.25 Face Jog Pressure
  157
- ADJ 4.26 Pile Feeder Pressure
  158
- ADJ 4.27 Face Jog Compensation Adjustment
  159
- ADJ 4.28 Input Offset Adjustment
  160
- ADJ 4.29 Spine Offset Adjustment
  161
- REP 4.30 Main PCB Replacement
  162
- REP 4.31 Console PCB Replacement
  163
- REP 4.32 DI/HS PCB Replacement
  164
- REP 4.33 Accessory PCB Replacement
  165
- ADJ 4.34 Elevator Pusher Height
  166
- ADJ 4.35 Elevator Shelf Synchronization
  167
5 Parts List

169
- Contents
  169
- Introduction
  169
- 5.1 Main Assembly 56000TCA (1/26)
  170
- 5.2 Main Assembly 56000TCA (2/26)
  171
- 5.3 Main Assembly 56000TCA (3/26)
  172
- 5.4 Main Assembly 56000TCA (4/26)
  173
- 5.5 Main Assembly 56000TCA (5/26)
  174
- 5.6 Main Assembly 56000TCA (6/26)
  175
- 5.7 Main Assembly 56000TCA (7/26)
  176
- 5.8 Main Assembly 56000TCA (8/26)
  177
- 5.9 Main Assembly 56000TCA (9/26)
  178
- 5.10 Main Assembly 56000TCA (10/26)
  179
- 5.11 Main Assembly 56000TCA (11/26)
  180
- 5.12 Main Assembly 56000TCA (12/26)
  181
- 5.13 Main Assembly 56000TCA (13/26)
  182
- 5.14 Main Assembly 56000TCA (14/26)
  183
- 5.15 Main Assembly 56000TCA (15/26)
  184
- 5.16 Main Assembly 56000TCA (16/26)
  185
- 5.17 Main Assembly 56000TCA (17/26)
  186
- 5.18 Main Assembly 56000TCA (18/26)
  187
- 5.19 Main Assembly 56000TCA (19/26)
  188
- 5.20 Main Assembly 56000TCA (20/26)
  189
- 5.21 Main Assembly 56000TCA (21/26)
  190
- 5.22 Main Assembly 56000TCA (22/26)
  191
- 5.23 Main Assembly 56000TCA (23/26)
  192
- 5.24 Main Assembly 56000TCA (24/26)
  193
- 5.25 Main Assembly 56000TCA (25/26)
  194
- 5.26 Main Assembly 56000TCA (26/26)
  195
- PL 5.27 Registration Asm. 56316
  196
- 5.28 Power Panel EE-3554 (1/2)
  197
- 5.29 Power Panel EE-3554 (2/2)
  198
- 5.30 Control Console EE-3456-5
  199
- 5.31 Panel Assembly EE-3471
  200
- 5.32 Pneu. Diag. 56000TCA-P (1/4)
  201
- 5.33 Pneu. Diag. 56000TCA-P (2/4)
  202
- 5.34 Pneu. Diag. 56000TCA-P (3/4)
  203
- 5.35 Pneu. Diag. 56000TCA-P (4/4)
  204
- 5.36 Pneu. Manifold Asm. 56010-2
  205
- PL 5.37 Hydraulic Power Unit - 60Hz 56700
  206
- 5.38 Hydraulic Power Unit - 50Hz 56700-1
  207
- PL 5.39 Manifold Assembly 56702
  208
- PL 5.40 Hydraulic Schem. 56700-S
  209
- 5.42 Elevator 56431TCLA (1/7)
  211
- 5.43 Elevator 56431TCLA (2/7)
  212
- 5.44 Elevator 56431TCLA (3/7)
  213
- 5.45 Elevator 56431TCLA (4/7)
  214
- 5.46 Elevator 56431TCLA (5/7)
  215
- 5.47 Elevator 56431TCLA (6/7)
  216
- 5.48 Elevator 56431TCLA (7/7)
  217
- PL 5.49 Idler 56446
  218
- 5.50 Elev. Electrical Panel EE-3523
  219
- PL 5.89 Stacker Pneumatics 58000TCA-P
  258
  - PL 5.90 Stacker Air Manifold 58008
    259
  - 5.91 Exit Conv. 56430TCLA (1/3)
    260
  - 5.92 Exit Conv. 56430TCLA (2/3)
    261
  - 5.93 Exit Conv. 56430TCLA (3/3)
    262
  - 5.94 Exit Conv. Elec. Panel EE-3566
    263
  - 5.95 Conveyor Drive Asm. 56340-1
    264
  - 5.96 Conveyor Drive Asm. 56340-2
    265
6 General Procedures/Information

268
- GP 6.1 Retrieve Recent Error Messages
  268
- GP 6.2 Input/Output Diagnostics
  269
- GP 6.3 Input/Output Leds
  270
- GP 6.4 Updating Machine Software
  271
- GP 6.5 Proximity Sensors
  272
- GP 6.6 Retro-Reflective Sensors
  273
- GP 6.7 Diffuse Sensors
  274
- GP 6.8 Optical Distance Sensor
  275
- GP 6.9 Barcode Scanner
  276
- GP 6.10 Micro-Switches
  277
- GP 6.11 Keyed Interlock Switches
  278
- GP 6.12 Hirschmann Connectors
  279
- GP 6.13 Contact Blocks
  280
- GP 6.14 Speed-Control Air Valves
  281
- GP 6.15 Principles of Operation
  282
- GP 6.16 Specifications
  285
- GP 6.17 Book Size Chart
  286
- GP 6.18 Scheduled Maintenance
  287
- GP 6.19 Change Tags
  288
7 Wiring Data

289
8 Installation

315
- Introduction
  315
- 8.1 Shipping Claims
  316
- 8.2 Unpacking
  316
- 8.3 Moving
  316
- 8.4 Infeed Setup
  317
  - Tilt Conveyor + Elevator
    317
  - Tilt Conv. + Elevator + Pile Feeder
    320
  - Pile Feeder (Stand Alone)
    322
  - Standard Hand-Feed Conveyor
    324
  - Long Hand-Feed Conveyor
    325
- 8.5 Trimmer Height Setup
  326
- 8.6 Outfeed Setup
  327
  - Vertical Outfeed Stacker
    327
  - Exit Conveyor
    329
  - Exit Ramp
    330
- 8.7 Main Power Hookup
  331
- 8.8 Main Air Hookup
  333
- 8.9 Cleaning
  334

Challenge CMT-330TC Installation And Operator's Manual (78 pages)

Three-Knife Trimmer

Brand: Challenge | Category: Trimmer | Size: 6 MB

Table of Contents
3
1 Introduction

5
- Contents
  5
- Warranty Information
  6
- Factory Accuracy Settings
  6
- Warning Label Definitions
  7
- Note Definitions
  7
- Safety
  7
- Power Lockout Procedure
  8
- Packing List
  9
  - Base Machine/Options
    9
  - Standard Accessories
    10
  - Optional Items
    11
  - Consumables
    11
- Specifications
  12
  - Book Size Chart
    13
- General Locations
  14
- Floor Space Requirements
  15
  - Tilt + Elev. + Stacker
    16
  - Tilt + Elev. + Pile Feeder + Stacker
    17
  - Pile Feeder + Stacker
    18
  - Hand Feeder + Stacker
    19
  - Tilt + Elevator + Exit Conveyor
    20
  - Tilt + Elev. + Pile Feed. + Exit Conv
    21
  - Pile Feeder + Exit Conveyor
    22
  - Hand Feeder + Exit Conveyor
    23
  - Tilt + Elev. + Exit Ramp
    24
  - Tilt + Elev. + Pile Feeder + Ramp
    25
  - Pile Feeder + Exit Ramp
    26
  - Hand Feeder + Exit Ramp
    27
2 Installation Guide

29
- Contents
  29
- Introduction
  29
- Shipping Claims
  30
- Unpacking
  30
- Moving
  30
- Infeed Setup
  31
- Trimmer Height Setup
  40
- Outfeed Setup
  41
  - Vertical Outfeed Stacker
    41
  - Exit Conveyor
    43
  - Exit Ramp
    44
- Main Power Hookup
  45
- Main Air Hookup
  47
- Cleaning
  48
3 Operator's Guide

49
- Contents
  49
- Introduction
  49
- The TC Console
  50
- Power up
  51
- Status Light
  51
- Jobs
  52
  - Creating a New Job
    52
  - Running a Job
    52
  - Editing an Existing Job
    53
  - Lock/Unlock a Job
    53
  - Deleting a Job
    53
  - Storing Jobs on a USB Drive
    53
  - Copying Jobs
    53
  - Job Options
    53
- Barcode Mode
  54
  - Bar Code Specifications
    55
- Setup Options
  57
  - Parameters
    57
  - Cycle Counters
    57
  - Service Info
    57
  - Color Settings
    58
  - Options & Updates
    58
  - Hydraulic/Air
    58
  - Accuracy Adjust
    59
- Diagnostics
  59
4 Routine Tasks

61
- Contents
  61
- Introduction
  61
- Book Underside Air Lift
  62
- Waste Bins
  62
- Cut Plates
  63
- Cut Stick
  63
- Knife Change
  64
  - Knife Removal
    65
  - Knife Installation
    66
  - Knife Life and Sharpening Info
    67
  - Knife Spacers
    68
  - Knife Care Tips
    68
- Knife Depth Adjustment
  68
- Safety Systems Check
  70
  - Safety Check-Off Sheet
    71
5 Book Quality

73
- Contents
  73
- Introduction
  73
- Burr Marks
  74
- Jagged Bottom Cover
  74
- Burr Marks/Jagged Cover
  74
- Rectangular Crease Lines
  75
- Linear Crease Lines
  75
- Wrinkles in Spine
  75
- Draw
  76
- All Sheets Not Cut
  76
- Books Not Accurately Trimmed
  76
- Books Not Square
  77

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Challenge CMT-330TC Manuals

Challenge CMT-330TC Service Manual (336 pages)

Table of Contents

Introduction

1 Service Call Procedures

2 Status Indicator Raps

3 Book Quality

4 Repair/Adjustment Procedures

5 Parts List

6 General Procedures/Information

7 Wiring Data

8 Installation

Challenge CMT-330TC Installation And Operator's Manual (78 pages)

Table of Contents

1 Introduction

2 Installation Guide

3 Operator's Guide

4 Routine Tasks

5 Book Quality

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