Challenge 130TC-A-160000 Manuals

Manuals and User Guides for Challenge 130TC-A-160000. We have 1 Challenge 130TC-A-160000 manual available for free PDF download: Service Manual

Challenge 130TC-A-160000 Service Manual

Challenge 130TC-A-160000 Service Manual (282 pages)

Book Trimmer

Brand: Challenge | Category: Trimmer | Size: 21.04 MB

Table of Contents

Introduction

2
- Notice
  2
- Safety
  3
- Revision Control List
  4
- Table of Contents
  5
- About this Manual
  8
- Organization
  8
- Symbology and Nomenclature
  8
- Power Lockout Procedure
  9
1 Service Call Procedures

11
- Contents
  11
- Introduction
  11
- Service Escalation Policy
  11
- How to Order Parts
  11
2 Status Indicator Raps

13
3 Book Quality

101
- Contents
  101
- Introduction
  101
- BQ 3.1 Book Quality Entry Rap
  102
- BQ 3.2 Burr Marks
  103
- BQ 3.3 Jagged Bottom Cover
  103
- BQ 3.4 Burr Marks/Jagged Cover
  103
- BQ 3.5 Rectangular Crease Lines
  104
- BQ 3.6 Linear Crease Lines
  104
- BQ 3.7 Draw
  104
- BQ 3.8 All Sheets Not Cut
  105
- BQ 3.9 Books Not Square
  105
- BQ 3.10 Books Not Accurately Trimmed
  106
4 Repair/Adjustment Procedures

107
- Contents
  107
- Introduction
  107
- REP 4.1 Cut Stick Replacement
  108
- REP 4.2 Knife Replacement
  109
- ADJ 4.3 Knife Depth Adjustment
  112
- ADJ 4.4 Lubrication
  113
- ADJ 4.5 Accuracy Adjustment
  114
- ADJ 4.6 Squaring Adjustment
  115
- ADJ 4.7 Knife down Switches Adjustment
  116
- ADJ 4.8 Timing and Conveyor Belt Check/Repl
  118
- ADJ 4.9 Conveyor Belt Tracking Adjustment
  120
- REP 4.10 Slide Tape
  121
- REP 4.11 Oil / Filter Change
  122
- REP 4.12 Air Filter Change
  123
- ADJ 4.13 Hydraulic System Pressure
  124
- ADJ 4.14 Counterbalance Valve
  125
- ADJ 4.15 Knife Cushion Adjustment
  126
- ADJ 4.16 Book Underside Air Lift
  127
- ADJ 4.17 Knife Gib Adjustment
  128
- ADJ 4.18 Knife Latch
  129
- ADJ 4.19 Clamp Pressure Adjustment
  130
- ADJ 4.20 Left Jog Pressure Adjustment
  131
- ADJ 4.21 Gripper Clamp Pressure
  132
- ADJ 4.22 Face Jog Pressure
  133
- REP 4.23 Main PWB Replacement
  134
- REP 4.24 Console PWB Replacement
  135
- REP 4.25 DI/HS PWB Replacement
  136
- REP 4.26 Accessory PWB Replacement
  137
- ADJ 4.27 Elevator Pusher Height
  138
- ADJ 4.28 Elevator Shelf Synchronization
  139
5 Parts List

141
- Contents
  141
- Introduction
  141
- 5.1 Main Assembly 59000 (1/14)
  142
- 5.2 Main Assembly 59000 (2/14)
  143
- 5.3 Main Assembly 59000 (3/14)
  144
- 5.4 Main Assembly 59000 (4/14)
  145
- 5.5 Main Assembly 59000 (5/14)
  146
- 5.6 Main Assembly 59000 (6/14)
  147
- 5.7 Main Assembly 59000 (7/14)
  148
- 5.8 Main Assembly 59000 (8/14)
  149
- 5.9 Main Assembly 59000 (9/14)
  150
- 5.10 Main Assembly 59000 (10/14)
  151
- 5.11 Main Assembly 59000 (11/14)
  152
- 5.12 Main Assembly 59000 (12/14)
  153
- 5.13 Main Assembly 59000 (13/14)
  154
- 5.14 Main Assembly 59000 (14/14)
  155
- 5.15 Registration Asm. 56311-3
  156
- 5.16 Power Panel EE-3503 (1/2)
  157
- 5.17 Power Panel EE-3503 (2/2)
  158
- 5.18 Control Console EE-3456-6
  159
- 5.19 Panel Assembly EE-3471
  160
- 5.20 Pneu. Diag. 59000TCA-P (1/2)
  161
- 5.21 Pneu. Diag. 59000TCA-P (2/2)
  162
- 5.22 Pneu. Manifold Asm. 59012-1
  163
- PL 5.23 Hydraulic Power Unit - 60Hz 59010
  164
- 5.24 Hydraulic Power Unit - 50Hz 59010-1
  165
- PL 5.25 Manifold Assembly 59011
  166
- PL 5.26 Hydraulic Schem. 59010-S
  167
- 5.28 Elevator 56421TCA (1/7)
  169
- 5.29 Elevator 56421TCA (2/7)
  170
- 5.30 Elevator 56421TCA (3/7)
  171
- 5.31 Elevator 56421TCA (4/7)
  172
- 5.32 Elevator 56421TCA (5/7)
  173
- 5.33 Elevator 56421TCA (6/7)
  174
- 5.34 Elevator 56421TCA (7/7)
  175
- PL 5.35 Idler 56446
  176
- PL 5.36 Pusher 56483
  177
- 5.37 Elev. Electrical Panel EE-3523
  178
- PL 5.38 Elev. Pneumatics 56421TCA-P
  179
- 5.39 Tilt Conveyor 56600TCA (1/8)
  180
- 5.40 Tilt Conveyor 56600TCA (2/8)
  181
- 5.41 Tilt Conveyor 56600TCA (3/8)
  182
- 5.42 Tilt Conveyor 56600TCA (4/8)
  183
- 5.43 Tilt Conveyor 56600TCA (5/8)
  184
- 5.44 Tilt Conveyor 56600TCA (6/8)
  185
- 5.45 Tilt Conveyor 56600TCA (7/8)
  186
- 5.46 Tilt Conveyor 56600TCA (8/8)
  187
- 5.47 Tilt Conv. Elec. Panel EE-3547
  188
- PL 5.48 Tilt Conv. Pneumatics 56600TCA-P
  189
- 5.49 Long Hand-Feed 56413B (1/3)
  190
- 5.50 Long Hand-Feed 56413B (2/3)
  191
- 5.51 Long Hand-Feed 56413B (3/3)
  192
- 5.52 Long Hand-Feed Elec. EE-2985-1
  193
- PL 5.53 Std. Hand-Feed Conv. 59200
  194
- 5.54 Std. Hand-Feed Elec. EE-3342
  195
- 5.55 Outfeed Stacker 58000TCA (1/9)
  196
- 5.56 Outfeed Stacker 58000TCA (2/9)
  197
- 5.57 Outfeed Stacker 58000TCA (3/9)
  198
- 5.58 Outfeed Stacker 58000TCA (4/9)
  199
- 5.59 Outfeed Stacker 58000TCA (5/9)
  200
- 5.60 Outfeed Stacker 58000TCA (6/9)
  201
- 5.61 Outfeed Stacker 58000TCA (7/9)
  202
- 5.62 Outfeed Stacker 58000TCA (8/9)
  203
- 5.63 Outfeed Stacker 58000TCA (9/9)
  204
- 5.64 Stacker Elec. Panel EE-3518
  205
- PL 5.65 Stacker Pneumatics 58000TCA-P
  206
- PL 5.66 Stacker Air Manifold 58008
  207
- 5.67 Exit Conv. 56420TCA (1/3)
  208
- 5.68 Exit Conv. 56420TCA (2/3)
  209
- 5.69 Exit Conv. 56420TCA (3/3)
  210
- 5.70 Exit Conv. Elec. Panel EE-3566
  211
- 5.71 Conveyor Drive Asm. 56340-1
  212
- 5.72 Conveyor Drive Asm. 56340-2
  213
- Introduction
  215
- GP 6.1 Retrieve Recent Error Messages
  216
  - GP 6.2 Input/Output Diagnostics
    217
  - GP 6.3 Input/Output Leds
    218
  - GP 6.4 Updating Machine Software
    219
  - GP 6.5 Proximity Sensors
    220
  - GP 6.6 Retro-Reflective Sensors
    221
  - GP 6.7 Diffuse Sensors
    222
  - GP 6.8 Optical Distance Sensor
    223
  - GP 6.9 Barcode Scanner
    224
  - GP 6.10 Micro-Switches
    225
  - GP 6.11 Keyed Interlock Switches
    226
  - GP 6.12 Hirschmann Connectors
    227
  - GP 6.13 Contact Blocks
    228
  - GP 6.14 Speed-Control Air Valves
    229
  - GP 6.15 Principles of Operation
    230
  - GP 6.16 Specifications
    233
  - GP 6.17 Book Size Chart
    234
  - GP 6.18 Scheduled Maintenance
    235
  - GP 6.19 Change Tags
    236
7 Wiring Data

237
- Introduction
  237
- WD 7.1 Trimmer Schematic - 230 VAC
  238
- WD 7.2 Trimmer Schematic - 120 VAC
  239
- WD 7.3 Trimmer Schematic - 53 VAC
  240
- WD 7.4 Trimmer Schematic - 19 VAC
  241
- WD 7.5 Trimmer Schematic - 9 VAC
  242
- WD 7.6 Trimmer Schematic - 75 VDC
  243
- WD 7.7 Trimmer Schematic - 24 VDC
  244
- WD 7.8 Trimmer Schematic - 15 VDC
  245
- WD 7.9 Trimmer Schematic - 5 VDC
  246
- WD 7.10 Elevator Schematic - 120VAC
  247
- WD 7.11 Elevator Schematic - 24VDC
  248
- WD 7.12 Tilt Schematic - 120VAC
  249
- WD 7.13 Tilt Schematic - 24VDC
  250
- WD 7.14 Long Infeed Schematic - 120VAC
  251
- WD 7.15 Std. Infeed Schematic - 120VAC
  252
- WD 7.16 Stacker Schematic - 120VAC
  253
- WD 7.17 Stacker Schematic - 24VDC
  254
- WD 7.18 Exit Conv. Schematic - 120VAC
  255
- WD 7.19 Exit Conv. Schematic - 24VDC
  256
- WD 7.20 Exit Conv. Schematic - 5VDC
  257
- WD 7.21 Interconnection Diagram
  258
- WD 7.22 Fuse/Circuit Breaker Chart
  259
8 Installation

261
- Introduction
  261
- 8.1 Shipping Claims
  262
- 8.2 Unpacking
  262
- 8.3 Moving
  262
- 8.4 Infeed Setup
  263
  - Tilt Conveyor + Elevator
    263
  - Tilt Conv. + Elevator + Pile Feeder
    266
  - Pile Feeder (Stand Alone)
    268
  - Standard Hand-Feed Conveyor
    270
  - Long Hand-Feed Conveyor
    271
- 8.5 Trimmer Height Setup
  272
- 8.6 Outfeed Setup
  273
  - Vertical Outfeed Stacker
    273
  - Exit Conveyor
    275
  - Exit Ramp
    276
- 8.7 Main Power Hookup
  277
- 8.8 Main Air Hookup
  279
- 8.9 Cleaning
  280

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