Challenge CMT-130 Manuals

Challenge CMT-130 Manuals

Manuals and User Guides for Challenge CMT-130. We have 2 Challenge CMT-130 manuals available for free PDF download: Service Manual, Installation And Operator's Manual

Challenge CMT-130 Service Manual

Challenge CMT-130 Service Manual (226 pages)

Book Trimmer

Brand: Challenge | Category: Trimmer | Size: 13 MB

Table of Contents

Introduction

2
- Notice
  2
- Safety
  3
- Revision Control List
  4
- Table of Contents
  5
- About this Manual
  7
- Organization
  7
- Symbology and Nomenclature
  7
- Power Lockout Procedure
  8
1 Service Call Procedures

9
- Contents
  9
- Introduction
  9
- Service Escalation Policy
  9
- How to Order Parts
  9
2 Status Indicator Raps

11
3 Book Quality

81
- Contents
  81
- Introduction
  81
- BQ 3.1 Burr Marks
  82
- BQ 3.2 Jagged Bottom Cover
  82
- BQ 3.3 Burr Marks/Jagged Cover
  82
- BQ 3.4 Rectangular Crease Lines
  83
- BQ 3.5 Linear Crease Lines
  83
- BQ 3.6 Draw
  83
- BQ 3.7 All Sheets Not Cut
  84
- BQ 3.8 Book Not Square
  84
4 Repair/Adjustment Procedures

85
- Contents
  85
- Introduction
  85
- REP 4.1 Cut Stick Replacement
  86
- REP 4.2 Knife Replacement
  87
- REP 4.3 Knife Depth Adjustment
  90
- ADJ 4.4 Lubrication
  91
- REP 4.5 Slide Tape
  92
- ADJ 4.6 Accuracy Adjustment
  93
- ADJ 4.7 Squaring Adjustment
  94
- ADJ 4.8 Timing and Conveyor Belts
  95
- ADJ 4.9 External Conveyors Belt Check
  96
- ADJ 4.10 Conveyor Belt Adjustment
  97
- REP 4.11 Oil / Filter Change
  98
- REP 4.12 Air Filter Change
  99
- ADJ 4.13 Hydraulic System Pressure
  100
- ADJ 4.14 Counterbalance Valve
  101
- ADJ 4.15 Book Underside Air Lift
  102
- ADJ 4.16 Knife Gib Adjustment
  103
- ADJ 4.17 Knife Latch
  104
- ADJ 4.18 Clamp Pressure Adjustment
  105
- ADJ 4.19 Gripper Clamp Pressure
  106
- ADJ 4.20 Face Jog Pressure
  107
- ADJ 4.21 Face Jog Adjustment
  108
- REP 4.22 Main PWB Replacement
  109
- ADJ 4.23 Elevator Pusher Height
  110
- ADJ 4.24 Elevator Shelf Synchronization
  111
5 Parts List

113
- Contents
  113
- Introduction
  113
- 5.1 Main Assembly 59000 (1/12)
  114
- 5.2 Main Assembly 59000 (2/12)
  115
- 5.3 Main Assembly 59000 (3/12)
  116
- 5.4 Main Assembly 59000 (4/12)
  117
- 5.5 Main Assembly 59000 (5/12)
  118
- 5.6 Main Assembly 59000 (6/12)
  119
- 5.7 Main Assembly 59000 (7/12)
  120
- 5.8 Main Assembly 59000 (8/12)
  121
- 5.9 Main Assembly 59000 (9/12)
  122
- 5.10 Main Assembly 59000 (10/12)
  123
- 5.11 Main Assembly 59000 (11/12)
  124
- 5.12 Main Assembly 59000 (12/12)
  125
- 5.13 Registration Asm. 56311-3
  126
- 5.14 Conveyor Drive 56374-1
  127
- 5.15 Power Panel EE-3306-1 (1/2)
  128
- 5.16 Power Panel EE-3306-1 (2/2)
  129
- 5.17 Power Panel - 50Hz EE-3310
  130
- 5.18 Control Console EE-3310
  131
- 5.19 Pneumatic Diag. 59000-P (1/2)
  132
- 5.20 Pneumatic Diag. 59000-P (2/2)
  133
- 5.21 Pneu. Manifold Asm. 59012-1
  134
- PL 5.22 Hydraulic Power Unit 59010
  135
- 5.23 Hydraulic Power Unit 59010-1
  136
- PL 5.24 Manifold Assembly 59011
  137
- PL 5.25 Hydraulic Schem. 59010-S
  138
- 5.27 Elevator 56421 (1/7)
  140
- 5.28 Elevator 56421 (2/7)
  141
- 5.29 Elevator 56421 (3/7)
  142
- 5.30 Elevator 56421 (4/7)
  143
- 5.31 Elevator 56421 (5/7)
  144
- 5.32 Elevator 56421 (6/7)
  145
- 5.33 Elevator 56421 (7/7)
  146
- PL 5.34 Idler 56446
  147
- PL 5.35 Pusher 56483
  148
- 5.36 Elev. Electrical EE-2980-1
  149
- PL 5.37 Elev. Pneumatics 56421-P
  150
- 5.38 Tilt Conveyor 56600 (1/8)
  151
- 5.39 Tilt Conveyor 56600 (2/8)
  152
- 5.40 Tilt Conveyor 56600 (3/8)
  153
- 5.41 Tilt Conveyor 56600 (4/8)
  154
- 5.42 Tilt Conveyor 56600 (5/8)
  155
- 5.43 Tilt Conveyor 56600 (6/8)
  156
- 5.44 Tilt Conveyor 56600 (7/8)
  157
- 5.45 Tilt Conveyor 56600 (8/8)
  158
- 5.46 Tilt Conv. Elec. EE-2993-3
  159
- PL 5.47 Tilt Conv. Pneum. 56600-P
  160
- 5.48 Long Hand-Feed Conv. 56413 (1/3)
  161
- 5.49 Long Hand-Feed Conv. 56413 (2/3)
  162
- 5.50 Long Hand-Feed Conv. 56413 (3/3)
  163
- 5.51 Long Hand-Feed Electrical EE-2985-1
  164
- PL 5.52 Std. Hand-Feed Conv. 59200
  165
- 5.53 Std Hand-Feed Elec. EE-3342
  166
- 5.54 Exit Conv. 56420 (1/3)
  167
  - 5.55 Exit Conv. 56420 (2/3)
    168
  - 5.56 Exit Conv. 56420 (3/3)
    169
  - 5.57 Exit Conv. Elec. EE-2979-3
    170
  - 5.58 Conveyor Drive Asm. 56340-1
    171
  - 5.59 Conveyor Drive Asm. 56340-2
    172
6 General Procedures/Information

173
- Contents
  173
- Introduction
  173
- GP 6.1 Retrieve Recent Error Messages
  174
- GP 6.2 Input Diagnostics (Sensor Data)
  175
- GP 6.3 Output Diagnostics
  177
- GP 6.4 Input/Output Leds
  179
- GP 6.5 Input Testing
  180
- GP 6.6 Output Testing
  181
- GP 6.7 Software Upgrade/Replacement
  182
- GP 6.8 Software Re-Initialization
  183
- GP 6.9 Proximity Sensors
  184
- GP 6.10 Retro-Reflective Sensors
  185
- GP 6.11 Diffuse Sensors
  186
- GP 6.12 Micro-Switches
  187
- GP 6.13 Hirschmann Connectors
  188
- GP 6.14 Contact Blocks
  189
- GP 6.15 Speed-Control Air Valves
  190
- GP 6.16 Principles of Operation
  191
- GP 6.17 Specifications
  194
- GP 6.18 Book Size Chart
  195
- GP 6.19 Scheduled Maintenance
  196
- GP 6.20 Change Tags
  197
7 Wiring Data

199
8 Installation

217
- Contents
  217
- Introduction
  217
- 8.1 Shipping Claims
  218
- 8.2 Unpacking
  218
- 8.3 Moving
  218
- 8.4 In-Feed Setup
  219
- 8.5 Trimmer Setup
  222
- 8.6 Out-Feed Setup
  222
- 8.7 Power Hookup
  223
- 8.8 Air Hookup
  225
- 8.9 Cleaning
  225

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Challenge CMT-130 Installation And Operator's Manual

Challenge CMT-130 Installation And Operator's Manual (65 pages)

Book Trimmer

Brand: Challenge | Category: Trimmer | Size: 4 MB

Table of Contents

Table of Contents

3
- Introduction
  5
- Contents
  5
- Warranty Information
  6
- Warning Label Definitions
  7
- Note Definitions
  7
- Safety
  7
- Power Lockout Procedure
  8
- Packing List
  9
- Base Machine/Options
  10
- Standard Accessories
  11
- Consumables
  12
- Optional Items
  12
- Specifications
  13
- Book Size Chart
  14
- General Locations
  15
- Trimmer Front and Back Views
  15
- Site Specifications
  16
2. Installation Guide

26
- Contents
  26
- Installation Guide
  26
- Introduction
  26
- In-Feed Setup
  27
- Moving
  27
- Shipping Claims
  27
- Unpacking
  27
- In-Line In-Feed Option Setup
  28
- Long Hand-Feed Option Setup
  30
- Pile Feeder Option Setup
  30
- Standard Hand-Feed Option Setup
  30
- Exit Conveyor Option Setup
  31
- Out-Feed Setup
  31
- Trimmer Setup
  31
- Vertical Stacker Option Setup
  31
- Exit Ramp Option Setup
  32
- Power Hookup
  32
- Power Hookup Procedure
  32
- Air Hookup
  33
- Compressed Air Requirements
  33
- Air Hookup Procedure
  34
- Cleaning
  34
3. Operator's Guide

36
- Contents
  36
- Introduction
  36
- Operator's Guide
  36
- Console Descriptions
  37
- Programming
  37
- Key Descriptions
  38
- Using the Keypad
  39
- User Interface Map
  40
- Improper Wiring
  41
- Initialization
  41
- Jobs
  41
- Power up
  41
- Creating a Job
  42
- Editing a New Job
  42
- Editing an Existing Job
  42
- Entering or Editing a Job Name
  42
- Erasing a Job
  43
- Job Options
  43
- Lock/Unlock a Job
  43
- Closing a Job
  44
- Running a Job
  44
- Status Messages
  45
- Example Job
  49
4. Routine Tasks

52
- Introduction
  52
- Routine Tasks
  52
- Section Contents
  52
- Book Underside Air Lift
  53
- Changing the Cut Stick
  53
- Cut Stick
  53
- Waste bin
  53
- Knife
  54
- Knife Change
  54
- Knife Depth Adjustment
  56
- Check Pressure Switch
  57
- Knife Sharpening Rules
  57
- Safety Systems Check
  57
- Safety Check-Off Sheet
  59
- Book Quality
  60
- Contents
  60
- Introduction
  60
- Burr Marks
  61
- Burr Marks/Jagged Cover
  61
- Jagged Bottom Cover
  61
- Draw
  62
- Linear Crease Lines
  62
- Rectangular Crease Lines
  62
- All Sheets Not Cut
  63
- Book Not Square
  63

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