Allen-Bradley Kinetix 6200 User Manual page 206

Chapter 8 Troubleshoot the Kinetix 6200 and Kinetix 6500 Drive System
Table 88 - FLT Mxx Fault Codes (continued)
Four-character Display Message
FLT M28...SAFETY COMM
FLT M64...SENSOR ASSIGNMENT
FLT M68...IPIM
Table 89 - INIT FLT Fault Codes
Four-character Display Message
INIT FLT S03...NVMEM CHKSUM
INIT FLT M01...ENCODER DATA
INIT FLT M02...MTR DATA RANGE nn
INIT FLT M03...MTR ENC STARTUP
INIT FLT M03...AUX ENC STARTUP
INIT FLT M04...MTR ABS SPEED
INIT FLT M05...MTR ABS TRAVEL
INIT FLT M06...MTR ABS STARTUP
INIT FLT M07...COMMUTATION OFFSET
(Kinetix 6500 drive only)
206
Logix Designer Fault Message Problem or Symptom
Internal Safety Communication Communication with the safety hardware within the drive malfunctioned.
• The Home, Registration1, or Registration2 digital input function has been
No Quick View message requested but is not assigned to an input.
• Multiple inputs have been assigned the same function.
IPIM Module Fault A fault has occurred in one or more IPIM modules on the power rail.
Logix Designer Fault Message Problem or Symptom
User Non-volatile Memory Data in the user nonvolatile memory has a
Checksum checksum error.
Smart Encoder Data Corruption The motor data stored in a smart encoder
Fault has a checksum error.
Data within a motor data blob is out of
range. The nn sub-code is defined as
follows:
01: Memory map revision of the blob is
not supported by the firmware.
02: Rated current is out of range.
03: Peak current is out of range.
04: Rated power is out of range.
05: Overload limit is out of range.
06: Thermal capacitance is out of range.
07: Thermal resistance is out of range.
08: Motor resistance is out of range.
Motor Data Range Error
09: Motor inductance is out of range.
10: Inertia is out of range.
11: Rated speed is out of range.
12: Max speed is out of range.
13: Rated torque is out of range.
14: Torque constant is out of range.
15: Back EMF is out of range.
16: Pole pitch is out of range.
If there is error in the blob that comes from
the controller then 50 is added to the
subcode.
Communication with a smart encoder
Motor Feedback Communication
could not be established on the motor
Startup
feedback port.
Communication with a smart encoder
Auxiliary Feedback
could not be established on the auxiliary
Communication Startup
feedback port.
Excessive speed was detected in the motor
Motor Absolute Encoder
battery-backed encoder while power was
Overspeed Fault
off.
The power-off travel range of the motor
Motor Absolute Encoder Power-
battery-backed encoder has been
off Travel
exceeded.
The motor absolute encoder was not able
to accurately determine the position after
Motor Absolute Startup Speed
powerup due to motor speed greater than
100 rpm.
The commutation offset stored in a third-
Uninitialized Commutation Offset
party motor has not been initialized.
Rockwell Automation Publication 2094-UM002G-EN-P - August 2016
Potential Cause Possible Resolution
Cycle control power.
Replace module.
Assign proper function to the four
available digital inputs.
Refer to the troubleshooting chapter
in the Kinetix 6000M Integrated
Drive-Motor System User Manual,
publication 2094-UM003.
Potential Cause Possible Resolution
• Cycle power or reset the drive.
Non-volatile memory is
• Contact your Rockwell
corrupt due to control board
Automation sales representative
software error.
and return module for repair.
• Cycle power or reset the drive.
Faulty intelligent encoder. • Replace motor if faulting
continues.
• Cycle power or reset the drive.
• Check validity of the motion
Faulty intelligent encoder or
database.
incorrect motor file.
• Replace motor if faulting
continues.
Incorrect motor selected or
Check motor selection.
connected.
Faulty wiring. Check motor encoder wiring.
Incorrect motor selected or
Check motor selection.
connected.
Faulty wiring. Check motor encoder wiring.
High motor speed while power
Clear faults and re-home.
was off.
Large travel distance while
Clear faults and re-home.
power was off.
Mechanical movement of
machine causing excessive Allow machine motion to stop before
rotation of motor during powerup.
powerup.
Third party motors do not
Run Commutation Test from the
contain Rockwell Automation®
Logix Designer application.
motor data.