Removal & Installation - Ford Ranger Maintaince And Repair Manual

Fluid level is checked at the master cylinder reservoir. The hydraulic clutch system continually remains in
adjustment, like a hydraulic disc brake system, so not clutch linkage or pedal adjustment is necessary.
REMOVAL & INSTALLATION
1. Disconnect the negative battery cable.
2. Disconnect the clutch master cylinder pushrod from the clutch pedal.
3. Remove the switch from the master cylinder assembly, if equipped.
4. Remove the screw retaining the fluid reservoir to the cowl access cover.
5. Disconnect the tube from the slave cylinder and plug both openings.
6. Remove the bolts retaining the clutch master cylinder to the dash panel and remove the clutch master
cylinder assembly.
To install:
7. Install the pushrod through the hole in the engine compartment. Make certain it is located on the
correct side of the clutch pedal. Place the master cylinder assembly in position and install the
retaining bolts. Tighten to 1−12 ft. lbs. (11−16Nm).
8. Insert the coupling end into the slave cylinder and install the tube into the clips.
9. Fit the reservoir on the cowl access cover and install the retaining screws.
10. Replace the retainer bushing in the clutch master cylinder pushrod if worn or damaged. Install the
retainer and pushrod on the clutch pedal pin. Make certain the bushing is fitted correctly with the
Master Cylinder and Reservoir
HOW TO USE THIS BOOK
Typical hydraulic clutch system used on all models
Click to enlarge
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