Toyota Avensis ZZT251 2003 Service And Repair Manual page 826

Valve lifter
Diameter
Bore diameter
Oil clearance
Straight pin
Protrusion height
Union protrusion
Protrusion height
Connecting rod sub–assy
Thrust clearance
Oil clearance
Out–of alignment
Twist
Connecting rod bearing
Center wall thickness
Crankshaft
Thrust clearance
Circle runout
Main journal diameter
Oil clearance
Cylinder block sub–assy
Warpage
Bore diameter
Piston
Diameter (at 29.8 mm (1.173 in.) from the piston head)
Oil clearance
Piston ring
Groove clearance
End gap
Piston pin
Diameter
Connecting rod bolt
Diameter
Crank pin
Diameter
Crankshaft bearing cap set bolt
Diameter
1ZZ–FE,3ZZ–FE ENGINE REPAIR MANUAL
(RM923E)
SERVICE SPECIFICATIONS –
Standard
Maximum
Standard A
Standard
Maximum
Standard
Maximum
Maximum per/100 mm (3.94 in.)
Maximum per/100 mm (3.94 in.)
Reference Mark 1
Mark 2
Mark 3
Standard
Maximum
Maximum
Maximum taper and out–of–round
Standard
Maximum
Maximum
Standard
Maximum
1ZZ–FE
3ZZ–FE
Standard 1ZZ–FE
3ZZ–FE
Maximum 1ZZ–FE
3ZZ–FE
No. 1
No. 2
Standard No. 1
No. 2
Maximum No. 1
No. 2
Standard
Maximum
Maximum taper and out–of–round
Standard
Maximum
http://vnx.su
ENGINE MECHANICAL
30.966 – 30.976 mm (1.2191 – 1.2195 in.)
31.000 – 31.025 mm (1.2205 – 1.2215 in.)
0.024 – 0.059 mm (0.0016 – 0.0037 in.)
0.1 mm (0.0039 in.)
5 mm (0.20 in.)
29 mm (1.14 in.)
B 66.5 mm (2.62 in.)
C 24 mm (0.95 in.)
0.160 – 0.342 mm (0.063 – 0.0135 in.)
0.342 mm (0.0135 in.)
0.028 – 0.060 mm (0.0011 – 0.0024 in.)
0.080 mm (0.0031 in.)
0.05 mm (0.0020 in.)
0.05 mm (0.0020 in.)
1.486 – 1.490 mm (0.0585 – 0.0587 in.)
1.490 – 1.494 mm (0.0587 – 0.0588 in.)
1.494 – 1.498 mm (0.0588 – 0.0590 in.)
0.04 – 0.24 mm (0.0016 – 0.0094 in.)
0.30 mm (0.0118 in.)
0.03 mm (0.0012 in.)
47.988 – 48.000 mm (1.8893 – 1.8898 in.)
0.02 mm (0.0008 in.)
0.013 – 0.030 mm (0.0005 – 0.0012 in.)
0.05 mm (0.0020 in.)
0.05 mm (0.0020 in.)
79.000 – 79.013 mm (3.1073 – 3.1108 in.)
79.013 mm (3.1108 in.)
78.925 – 78.935 mm (3.1073 – 3.1077 in.)
78.955 – 78.965 mm (3.1085 – 3.1089 in.)
0.065 – 0.088 mm (0.0026 – 0.0035 in.)
0.035 – 0.058 mm (0.0014 – 0.0023 in.)
0.088 mm (0.0035 in.)
0.058 mm (0.0023 in.)
0.020 – 0.070 mm (0.0008 – 0.0028 in.)
0.030 – 0.070 mm
0.25 – 0.35 mm (0.0098 – 0.0138 in.)
0.35 – 0.50 mm (0.0138 – 0.0197 in.)
0.74 mm (0.029 in.)
0.89 mm (0.035 in.)
20.004 – 20.013 mm (0.7876 –0.7879 in.)
6.6 –6.7 mm (0.260 – 0.264 in.)
6.4 mm (0.252 in.)
43.992 – 44.000 mm (1.7320 – 1.7323 in.)
0.02 mm (0.0008 in.)
7.3 – 7.5 mm (0.287 – 0.295 in.)
7.2 mm (0.283 in.)
03–5