Toyota Avensis ZZT251 2003 Service And Repair Manual page 1284

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51–16
33.
INSTALL POWER STEERING SUCTION PORT UNION
(a)
Coat a new O–ring with power steering fluid, and install it to the suction port union.
(b)
Install the suction port union with the bolt.
Torque: 12 N m (122 kgf cm, 9 ft lbf)
34.
INSTALL PUMP BRACKET REAR
(a)
Install the vane pump bracket rear with the bolt.
Torque: 44 N m (449 kgf cm, 32 ft lbf)
HINT:
Make sure that the stopper of the bracket touches the vane pump body, then torque the bolt.
A
SST(s)
B
Fulcrum Length
AVENSIS REPAIR MANUAL (RM1018E)
POWER STEERING
32.
(a)
(b)
(c)
(d)
F42475
35.
(a)
(b)
(c)
HINT:
F40330
Y
Y
(d)
36.
Pressure Feed
(a)
Tube Assy
HINT:
Make sure the stopper of the pressure feed tube assy touches
the pump housing front as shown in the illustration.
Stopper
(b)
F41596
(c)
http://vnx.su
VANE PUMP ASSY (AZ Series)
INSTALL FLOW CONTROL VALVE ASSY
Coat the compression spring and the flow control valve
assy with power steering fluid.
Install the compression spring and the flow control valve
assy.
Coat a new O–ring with power steering fluid and install it
onto the pressure port union sub–assy.
Install the pressure port union sub–assy.
Torque: 69 N m (704 kgf cm, 51 ft lbf)
INSTALL VANE PUMP ASSY
Temporarily tighten the bolt A to the vane pump assy.
Install the vane pump assy and the bolt B.
Torque: 37 N m (377 kgf cm, 27 ft lbf)
Using SST(s) and a deep socket (14 mm), tighten the bolt
A.
SST
09249–63010
Torque: 26 N m (264 kgf cm, 19 ft lbf)
Use a torque wrench with a fulcrum length of 345 mm
(13.58 in.).
This torque value is effective when SST(s) is parallel to a
torque wrench.
Connect the connector to the oil pressure switch.
CONNECT PRESSURE FEED TUBE ASSY
Install the pressure feed tube assy and gasket to the vane
pump assy with the union bolt.
Using a spanner (27 mm) to hold the pressure port union,
torque the union bolt.
Torque: 52 N m (525 kgf cm, 38 ft lbf)
Install the pressure feed tube assy with bolt to the pump
bracket rear.
Torque: 8.0 N m (82 kgf cm, 71 in. lbf)

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