Toyota Avensis ZZT251 2003 Service And Repair Manual page 705

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SST
AVENSIS REPAIR MANUAL (RM1018E)
ENGINE MECHANICAL
TIMING BELT (1CD–FTV)
20.
REMOVE TIMING BELT
HINT:
If re–use the timing belt, draw an arrow on the belt which indi-
cates the engine revolution direction and put match marks on
the pulleys and the belt before removing. This operation will be
very helpful when re–installing the timing belt.
A09609
(a)
Alternately loosen the 2 bolts to remove the timing belt
tensioner.
(b)
Remove the timing belt.
A09680
21.
SET NO. 1 CYLINDER TO TDC/COMPRESSION
(a)
Using SST, set the pulleys of the camshaft and the injec-
tion pump so that each timing mark of the pulleys is
aligned with its timing mark on the cylinder head assem-
bly and the water pump assembly.
SST
A09611
(b)
Using the crankshaft pulley bolt, align the dot mark of the
crankshaft timing pulley with the TDC mark of the oil pump
by turning the crankshaft.
NOTICE:
Take great care, when turning the camshaft and crank-
shaft. Since the valve head and the piston head are sensi-
tive, damage to them may result when the piston head con-
tacts with the valve heads.
A09606
22.
INSTALL TIMING BELT
NOTICE:
The engine should be cold.
(a)
Remove any oil or water on each pulley and keep them
clean.
NOTICE:
Do not use any cleaning agent.
A09609
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09960–10010 (09962–01000, 09963–01000)
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