Toyota Avensis ZZT251 2003 Service And Repair Manual page 666

14–296
A
A
B
124. INSTALL COMMON RAIL ASSY
125. INSTALL INTAKE MANIFOLD INSULATOR NO.1
Torque: 5.0 N m (51 kgf cm, 44 in. lbf)
SST
AVENSIS REPAIR MANUAL (RM1018E)
ENGINE MECHANICAL –
123. INSTALL POWER STEERING IDLE PULLEY
BRACKET
(a) Install the idle w/ bracket pulley with the 3 bolts.
Torque:
72 N m (734 kgf cm, 53 ft lbf) for bolt A
39 N m (398 kgf cm, 29 ft lbf) for bolt B
A61175
(See page 11–78)
126. INSTALL INJECTION PIPE SUB–ASSY NO.1
NOTICE:
Y
In case of having the injectors replaced, must replace
the injection pipes, too.
Y
When assembling the pipes, perform the operation
with the engine cold under room temperature.
(a) Install the 2 lower injection pipe clamps to the intake man-
ifold.
(b) Temporarily install the injection pipe.
(c) Using SST, tighten the nut of the injection pipe to the com-
Fulcrum
mon rail side.
Length
SST
30 cm
Torque:
42 N m (428 kgf cm, 31 ft lbf) for a used pipe using SST
46 N m (469 kgf cm, 34 ft lbf) for a used pipe not using
SST
31 N m (316 kgf cm, 23 ft lbf) for a new pipe using SST
34 N m (347 kgf cm, 25 ft lbf) for a new pipe not using
A79147
SST
HINT:
Y
Use a torque wrench with a fulcrum length of 30 cm
(11.81 in.)
Y
Check if the used pipe has deflection or is installed prop-
erly after injection pipe is reassembled. If there is deflec-
tion or if it can not be installed properly, replace the used
pipe with a new pipe.
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PARTIAL ENGINE ASSY (1CD–FTV)
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