Toyota Avensis ZZT251 2003 Service And Repair Manual page 475

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47.
INSTALL CAMSHAFT POSITION SENSOR
48.
INSTALL INJECTOR ASSY
49.
INSTALL NOZZLE LEAKAGE PIPE ASSY
SST
09992–00242
51.
INSTALL NOZZLE HOLDER SEAL
(a)
Install 4 new nozzle holder seals.
52.
INSTALL VACUUM PUMP ASSY
Torque: 21 N m (214 kgf cm, 15 ft lbf)
AVENSIS REPAIR MANUAL (RM1018E)
ENGINE MECHANICAL
(c)
46.
(a)
(b)
(c)
SST
A62592
(See page
11–60)
50.
:Seal Packing
(a)
(b)
(c)
(d)
A09663
53.
NOTICE:
When assembling the pipes, perform the operation with the
engine cold under room temperature.
(a)
(b)
http://vnx.su
CAMSHAFT (1CD–FTV)
Install the oil seal retainer with the 4 bolts. Tighten the 4
bolts uniformly in several steps.
Torque: 8.8 N m (90 kgf cm, 78 in. lbf)
INSTALL CAMSHAFT TIMING PULLEY
Install the pulley set key to the groove of the camshaft.
Align the keyway of the timing pulley with the key located
on the camshaft, slide the pulley into place.
Using SST, install the pulley bolt.
SST
09960–10010 (09962–01000, 09963–01000)
Torque: 88 N m (899 kgf cm, 65 ft lbf)
(See page
10–63)
(See page
11–60)
INSTALL CYLINDER HEAD COVER SUB–ASSY
Remove any old packing (FIPG) material.
Apply seal packing to the cylinder head.
Seal packing: Part No. 08826–00080 or equivalent
Install the gasket to the cylinder head cover.
Install the cylinder head cover with the 10 bolts.
Torque: 13 N m (135 kgf cm, 9.7 ft lbf)
INSTALL INJECTION PIPE SUB–ASSY NO.1
(See page
11–60)
Remove the vinyl or the plastic bag from the injector and
vinyl tape from the common rail.
Temporarily install the injection pipe.
14–323

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