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New Gasket
Union
Bolt
SST
Nozzle Leakage
No. 2 Pipe
New Gasket
Nozzle Leakage
No. 2 Pipe
Check
Valve
New Gasket
AVENSIS REPAIR MANUAL (RM1018E)
FUEL
Hollow
Screw
SST
A80119
HINT:
Do not disassemble the check valve on the engine.
A79146
19.
:Seal Packing
(a)
(b)
(c)
(d)
A09663
http://vnx.su
–
INJECTOR ASSY (1CD–FTV)
(2)
Install the bolt, the nozzle leakage No. 2 pipe and
the gasket to the cylinder head with SST.
SST
09280–00010
Torque:
8.8 N m (90 kgf cm, 79 in. lbf) for bolt
21 N m (214 kgf cm, 15 ft lbf) for SST
(3)
Apply a light coat of soapy water (any fluid to detect
fuel leakage) on the nozzle leakage pipe No. 2 con-
nection.
(4)
Using SST (turbocharger pressure gauge), attach
SST to the fuel return side of the nozzle leakage No.
2 pipe, and maintain 100 kPa (1.0 kgf/cm
of pressure for 60 seconds to check that there are
no bubbles from the pipe connection.
SST
09992–00242
(5)
After checking fuel leaks, wipe off soapy water from
the pipe connection.
(6)
Remove 2 SSTs, and then remove the bolt, the
nozzle leakage No.2 pipe and the gasket.
(7)
Place a new gasket and reinstall the nozzle leakage
No. 2 pipe with the check valve and the bolt.
Torque:
8.8 N m (90 kgf cm, 79 in. lbf) for bolt
21 N m (214 kgf cm, 15 ft lbf) for check valve
(8)
Reconnect the fuel hose to the nozzle leakage No.
2 pipe.
INSTALL CYLINDER HEAD COVER SUB–ASSY
Remove any old packing (FIPG) material.
Apply seal packing to the cylinder head.
Seal packing: Part No. 08826–00080 or equivalent
Install the gasket to the cylinder head cover.
Install the cylinder head cover with the 10 bolts.
Torque: 13 N m (135 kgf cm, 9.7 ft lbf)
11–63
2
, 14.5 psi)
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