Toyota Avensis ZZT251 2003 Service And Repair Manual page 570

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Pry
67.
REMOVE CYLINDER HEAD GASKET
Measuring Point
16 mm (0.63 in.)
AVENSIS REPAIR MANUAL (RM1018E)
ENGINE MECHANICAL
(b)
Lift the cylinder head from the dowels on the cylinder
block, and place the cylinder head on wooden blocks on
a work bench.
NOTICE:
Be careful not to damage the contact surfaces of the cylin-
der head and cylinder block.
HINT:
If the cylinder head is lift off, pry between the cylinder head and
cylinder block with a screwdriver.
A61194
68.
INSPECT CYLINDER HEAD SET BOLT
(a)
Using vernier calipers, measure the tension portion diam-
eter of the bolts.
Standard outside diameter:
10.75 to 11.00 mm (0.4232 to 0.4331 in.)
Minimum outside diameter: 10.40 mm (0.4094 in.)
If the diameter is less than minimum, replace the bolt.
A09555
69.
INSTALL CYLINDER HEAD GASKET
Measuring Tip
(a)
Measure protrusion height of the piston heads.
(1)
(2)
Protrusion Hight
(3)
HINT:
Y
Place measuring tip of the dial indicator as shown in the
A09569
illustration.
Y
Make sure that the measuring tip is square to the cylinder
block gasket and the piston head when measuring.
(4)
http://vnx.su
CYLINDER HEAD GASKET (1CD–FTV)
Clean the cylinder block with solvent.
Set the piston to be measured to slightly before
TDC.
Place a dial indicator on the cylinder block, and cali-
brate the dial indicator at 0 mm (0 in.).
Find the most overhung position of the piston head
by slowly turning the crankshaft clockwise and
counterclockwise.
14–335

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