~HONDA
~GL1200D'GL1200A
SERViCE INFORMATION
ENGINE REMOVAL
ENGINE INSTALLATION
SERVICE INFORMATION
5.
ENGINE
REMOVAl/
INSTAllATION
5-1
5-2
5-7
GENERAL
•
Parts requiring engine removal for servicing:
Crankshaft and pistons
Connecting rods
Clutch outer and scavenge oil pump
Alternator and alternator drive shaft
Gearshift spindle
T
ransm ission
Starting motor and starting clutch
•
Remove and install the engine with a hydraulic jack to support its weight.
•
Drain the engine oil before removing the engine if the front or rear cover is to be removed.
•
For cooling system removal and installation, see Section 6, Cooling System.
•
The lower left frame tube (sub·frame) is removable to facilitate engine removal.
SPECIF ICATIONS
Engine oil capacity
Engine oil recommendation
Coolant capacity (Radiator and engine)
Engine weight
TOROUE VALUES
Engine mount bolt/nut
(12
mm)
(10mml
(8mm)
--'
Sub-frame cap nut
Left footpge cap nut
Exhaust pipe joint nut
Muffler joint bolt
Coolant drain plug
Engine oil drain plug
4.02 (4.2
US qt,
3.5
Imp qt) after disassembly
See page
2-1.
2.15Q
(2.27
US qt,
1.90
Imp qt) after disassembly
109
kg
(240
Ibs)
55-65
N'm
(5.5-6.5
kg-m,
40-47
ft·lb)
30-40
N·m
(3.0-4.0
kg'm,
22-29
fr-Ib)
18-25
N·m
(1.8-2.5
kg·m.
13-18
ft-Ib)
30-40
N·m
(3.0-4.0
kg·m,
22-29
ft-Ib)
55-65
N·m
(5.5-6.5
kg·m,
40-47
ft-Ib)
15-20
N'm
(1.5-2.0
kg·m,
11-14
ft-lb)
20-24
N·m
(2.0-2.4
kg·m,
14-17
ft·lb)
35-40
N'm
(3.5-4.0
kg·m,
25-29
ft·lb)
35-40
N·m
(3.5-4.0
kg·m,
25-29
ft·lb)
5-1
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