Honda GL150 1WH-C 2011 Manuals

Manuals and User Guides for Honda GL150 1WH-C 2011. We have 1 Honda GL150 1WH-C 2011 manual available for free PDF download: Manual

Honda GL150 1WH-C 2011 Manual (305 pages)

Brand: Honda | Category: Motorcycle | Size: 7 MB

Table of Contents
4
General Information
6
Service Rules
7
Destination Code
7
Model Identification
7
Serial Numbers
8
General Specifications
9
Lubrication System
9
Lubrication System Specifications
10
Fuel System Specifications
10
Cylinder Head/Valves
10
Cylinder/Piston Specifications
11
Clutch/Gearshift Linkage/Kickstarter Specifications
11
Specification
11
Crankcase/Crankshaft/Transmission Specifications
12
Steering Specifications
12
Rear Wheel/Brake/Suspension
13
Specifications
13
Battery/Charging System
13
Ignition System Specifications
13
Electric Starter Specification
13
Lights/Meters/Switches
14
Specifications
14
Torque Values
15
Standard Torque Values
15
Engine & Frame Torque Values
15
Lubrication & Seal Points
18
Cable & Harness Routing
20
Choke Cable
24
Clutch Cable
24
Main Harness
30
Emission Control Systems
31
Source of Emissions
31
Crankcase Emission Control System
31
Frame/Body Panels/Exhaust System
34
Service Information
35
Left Side Cover
36
Right Side Cover
36
Front Fender
38
Rear Carrier
38
Rear Fender
40
Side Stand
40
Installation
42
Maintenance
44
Specifications
45
Maintenance Schedule
46
Fuel Strainer Screen
47
Throttle Operation
48
Choke Operation
49
Air Cleaner
49
Crankcase Breather
50
Spark Plug
50
Valve Clearance
51
Feeler Gauge
51
Engine Oil
52
Level Check
52
Engine Oil Strainer Screen
53
Engine Oil Centrifugal Filter
54
Engine Idle Speed
55
Drive Chain
55
Chain Slack Inspection
55
Front Brake Shoes
57
Rear Brake Shoes
57
Brake System
58
Brake Light Switch
59
Headlight Aim
60
Clutch System
60
Nuts, Bolts, Fasteners
61
Recommended Tire Pressure
62
Steering Head Bearings
63
Lubrication System
64
Lubrication System Diagram
65
Service Information
66
Specifications
66
Troubleshooting
66
Oil Pump
67
Installation
70
Fuel System
72
System Components
73
Torque Values
74
Air Cleaner Housing
76
Carburetor Removal
77
Carburetor Body Cleaning
81
Carburetor Assembly
82
Carburetor Installation
86
Pilot Screw Adjustment
87
Fuel Strainer
88
Engine Removal/Installation
90
System Components
91
Service Information
92
Specifications
92
Torque Values
92
Cylinder Head/Valves
98
Cylinder Compression
103
Cylinder Head Cover
103
Installation
104
Camshaft Removal
106
Camshaft Installation
107
Camshaft Holder
109
Rocker Arms
112
Valve/Valve Guide
115
Valve Guide Replacement
116
Valve Seat Inspection
117
Valve Seat Refacing
118
Valve Seat Cutter
119
Seat Width
119
Cam Chain Tensioner Lifter
122
Cylinder/Piston
126
System Components
127
Service Information
128
Specifications
128
Cylinder/Piston Removal
129
Stud Bolt Replacement
132
Piston/Cylinder Installation
133
Cylinder Installation
134
Clutch/Gearshift Linkage/Kickstarter
136
Torque Values
138
Right Crankcase Cover Removal
140
Installation
142
Clutch Plate
146
Clutch Outer/Outer Guide
146
Pressure Plate
147
Clutch Center
147
Primary Drive Gear
152
Right Crankcase Cover Installation
152
Kickstarter Idle Gear
153
Alternator/Starter Clutch
158
System Components
159
Service Information
160
Specification
160
Left Crankcase Cover Removal
161
Starter Clutch Disassembly
164
Reduction Gear
165
Sprag Clutch
165
Left Crankcase Cover Installation
168
Crankcase/Crankshaft/Transmission
170
Specifications
172
Crankcase Separation
174
Right Crankcase
175
Installation
183
Crankcase Bearing
183
Crankshaft Bearing
184
Transmission Bearing
184
Crankcase Assembly
185
Front Wheel/Brake/Suspension/Steering
190
System Components
191
Service Information
192
Specifications
192
Torque Values
192
Wheel Bearing
201
Wheel Assembly
203
Installation
203
Fork Spring
211
Fluid Capacity
214
Steering Stem
216
Rear Wheel/Brake/Suspension
222
System Components
223
Service Information
224
Specifications
224
Installation
231
Rear Drum Brake
233
Brake Pedal/Centerstand
235
Shock Absorber
237
Rear Wheel
238
Swingarm
241
Chain Slider
241
Battery/Charging System
244
System Diagram
245
Service Information
246
Specifications
246
Regulator/Rectifier System Inspection
247
Voltage Inspection
248
Battery Testing
248
Charging System Inspection
249
Current Leakage Inspection
249
Charging Voltage Inspection
249
Battery
250
Regulator/Rectifier
250
Alternator Charging Coil
250
Ignition System
252
Torque Value
254
Ignition System Inspection
256
Digital Multimeter
256
Ignition Coil Primary Peak Voltage Inspection
256
Ignition Timing
258
Ignition Coil
259
Power/Ground Line Inspection
260
Electric Starter
262
Yes - Go to Step
266
Starter Motor
267
Installation
272
Starter Relay Switch
273
Operation Inspection
273
Circuit Inspection
273
Function Inspection
274
Lights/Meters/Switches
276
Component Location
277
Headlight Bulb Replacement
279
Position Light Bulb Replacement
280
Brake/Tail Light
281
Bulb Replacement
281
Turn Signal Light
282
Combination Meter
283
Ignition Switch
286
Handlebar Switch
287
Left Handlebar Switch Inspection
287
Right Handlebar Switch Inspection
288
Clutch Switch
289
Gear Position Switch
291
Fuel Gauge/Fuel Level Sensor
293
System Inspection
293
Fuel Level Sensor
294
Turn Signal Relay
295
Wiring Diagram
296
Troubleshooting
298
Engine Does Not Start or Is Hard to
299
Yes - Go to Step
299
Engine Lacks Power
300
Poor Performance at Low and Idle
302
Poor Performance at High
303
Poor Handling
303
Index
304

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Honda GL150 1WH-C 2011 Manuals

Honda GL150 1WH-C 2011 Manual (305 pages)

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