Jeep J-10 Series 1982 Technical & Service Manual page 782

2F-46 AXLES-FRONT HUBS
J42337
Fig. 2F-74 Pinion Gear Installation
(11) Tighten forcing screw to compress Belleville
springs and provide clearance between teeth of pinion
gears and side gears.
(12) Position pinion gears in case and insert rotating
tool pawl between side gear teeth. Rotate side gears by
pulling on tool handle and install pinion gears.
NOTE: If the side gears will not rotate, Belleville
spring load will have to be adjusted. If adjustment is
necessary, loosen or tighten the forcing screw slightly
until the gears -will rotate.
(13) Continue rotating side gears using rotating tool
handle until shaft bores in both pinion gears are aligned
with case bores.
(14) Lubricate both sides of pinion gear thrust
washers.
(15) Tighten or loosen forcing screw to permit thrust
washer installation.
(16) Install thrust washers. Use small screwdriver to
guide washers into position (fig. 2F-75).
J-23781
J42338
Fig. 2F-75 Pinion Gear Thrust Washer Installation
CAUTION: Be sure the shaft bores in the washers and
gears are aligned with the case bores.
(17) Remove forcing screw, rotating tool, and step
plate.
(18) Lubricate pinion mate shaft and seat shaft in
case. Be sure snap ring grooves in shaft are exposed to
allow snap ring installation (fig. 2F-76).
J42339
Fig. 2F-76 Pinion Mate Shaft Installation
(19 ) Install pinion mate shaft snap rings.
NOTE: On Model 60 Trac-Lok, align the shaft and
shaft retaining pin bore and case pin bore. Tap the shaft
into position and install the retaining pin. If the case is
mounted in a vise with the machined side of the ring
gear flange facing upward, use a 5/16 inch (8 mm) diam
eter punch to install the retaining pin. Seat the pin until
the punch bottoms in the case bore. If the case is
mounted in a vise with the machined side of the ring
gear flange facing downward, wrap a length of tape
around a 3/16 inch (5 mm) diameter punch approx
imately 1-3/lt inch (It cm) from the end of the punch.
Install the retaining pin until the edge of the tape is
flush with the pin bore.
(20) Remove case from axle shaft.
(21) Install ring gear on case.
NOTE: Use replacement ring gear bolts only. Do not
reuse original bolts.
(22) Align ring gear and case bolt holes and install
ring gear bolts finger-tight only.
(23) Remount case on axle shaft and tighten bolts
evenly to specified torque. Refer to Specifications.
(24) Install Trac-Lok differential assembly in axle
housing. Follow service procedures previously outlined
for conventional axles to complete differential and axle
assembly servicing.