Jeep J-10 Series 1982 Technical & Service Manual page 1107

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(3) Remove regulator arm-to-glass bottom channel
retainer.
(4) Push regulator pin out of glass bottom channel.
(5) Remove regulator attaching screws and remove
regulator.
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(1) Position regulator on inner door panel and se
cure with attaching screws.
(2) Install regulator pin in bottom channel and in
stall retainer.
(3) Remove tape from glass.
(4) Install water shield and door trim panel.
LOCK SYSTEM
Outside Handle
Renoval
(1) Remove door trim panel and water shield.
(2) Raise window to fully closed position.
(3) Through opening in inner door panel, remove
handle attaching screws and remove handle and gaskets.
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(1) Position gaskets and handle on door and secure
with attaching screws.
(2) Install water shield and door trim panel.
Locking Rod
Removal
(1) Remove door trim panel and water shield.
(2) Remove door lock push knob.
(3) Loosen latch mounting screws using Torx Bit
Tool J-25359-C and disengage locking rod by rotating
metal clip on rod and pulling rod out of plastic bushing.
lasttllatlon
(1) Engage locking rod to latch and tighten latch
mounting screws using Torx Bit Tool J-25359-C.
(2) Install door lock push knob.
(3) Install water shield and door trim panel.
Remote Control and Lock Lever Rod
Bewvai
(1) Remove door trim panel and water shield.
(2) Remove door lock push knob.
(3) Remove screws attaching lock control arm to
inner door panel.
(4) Remove lock lever rod.
DOORS
3J-15
(5) Remove door latch attaching screws using Torx
Bit Tool J-25359-C.
(6) Disconnect remote control arm and turn latch
90°.
(7) Remove lock lever rod and bellcrank (fig. 3J-5).
Installation
(1) Position latch in door and install lock lever rod
and bellcrank.
(2) Connect remote control arm to latch and turn
latch 90°. Secure latch to door panel with attaching
screws using Torx Bit Tool J-25359-C.
(3) Install lock lever rod.
(4) Position lock control arm on inner door panel
and install attaching screws.
(5) Install door lock push knob.
(6) Install water shield and trim panel.
HINGE SYSTEM
Replacement—One Hinge
(1) Mark outline of existing hinge on body pillar and
door with wax pencil for reference.
(2) Position door in holding fixture.
(3) Remove hinge screws using Torx Bit Tool
J-25359-C and remove hinge. Retain shims.
(4) Clean replacement hinge in suitable solvent and
blow dry with compressed air.
CAUTION: Do not immerse hinge in solvent.
(5) Color-coat hinge to match body.
(6) Lubricate hinge with 3M 4-Way Spray lubri
cant, or equivalent.
(7) Position hinge on door with original shims,
being careful to align with wax pencil marks, and install
screws using Torx Bit Tool J-25359-C. Tighten screws to
12 to 18 foot-pounds (16 to 24 N«m) torque.
(8) Remove door holding fixture.
(9) Check door alignment. Adjust if necessary. Re
fer to Door Adjustments.
Door Removal
(1) Remove door trim panel and water shield.
(2) Raise door glass to closed position.
(3) Disconnect electrical harnesses inside door and
remove harnesses.
(4) Position door in holding fixture and using wax
pencil scribe outline of hinges on door for reference.
(5) Remove all hinge-to-door attaching screws using
Torx Bit Tool J-25359-C.
(6) Remove door from vehicle.

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