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2D-32
TRANSFER CASE
MODE FORK
BRACKET
AND SPRING
90696
Fig. 2D-56 Clutch Sleeve and Mode Fork Removal/Installation
90697 !
Fig. 2D-57
Mainshaft and Thrust Washer
(2) Remove lockplate from case.
(3) Coat case and lockplate surfaces around bolt
holes with Loctite 515, or equivalent sealant.
(4) Position new lockplate in case and align bolt
holes in lockplate and case.
ANNULUS
GEAR
Fig. 2D-58 Annulus Gear Snap Ring
and Thrust Washer Removal/Installation
Fig. 2D-59 Annulus Gear and Range Fork Removal/Installation
(5) Coat new lockplate attaching bolts with Loctite
271, or equivalent adhesive sealant.
(6) Install and tighten lockplate attaching bolts to
30 foot-pounds (41 N»m) torque.
Bearing and Bushing Replacement
CAUTION: All of the bearings used in the transfer
case must be correctly positioned to avoid covering the
bearing oil feed holes. After replacing any bearing,
check the bearing position to be sure the feed hole is not
covered by the bearing.
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Troubleshooting
