Jeep J-10 Series 1982 Technical & Service Manual page 710

2D-34 TRANSFER CASE
(3) If bearing was seated using installer tools, check
bearing position to be sure oil feed hole is not covered.
Also be sure bearing is seated flush with edge of bearing
bore.
Rear Output Bearing and Seal
(1) Remove snap ring and remove bearing using
rawhide mallet or brass punch.
(2) Install new bearing using Tools J-8092 and J-
7818 (fig. 2D-25).
CAUTION: Be sure the shielded side of the bearing
faces the interior of the transfer case after installing it.
(3) Install bearing snap ring.
(4) Install seal using Tool J-29162 (fig. 2D-26).
Annulus Gear Bushing Replacement
(1) Remove bushing using Driver Handle J-8092
and Remover—Installer Tool J-29185 (fig. 2D-35).
(2) Install new bushing using Tools J-8092 and J-
29185 (fig. 2D-36).
(3) Remove any chips generated by bushing
removal/installation.
ASSEMBLY
NOTE: During assembly, prelubricate all transfer case
internal components with Jeep Dexron II or petroleum
jelly where indicated. Do not use chassis lubricant or
similar "heavy" type lubricants.
(1) Install new input gear and rear output shaft
bearing oil seals. Seat seals flush with edge of seal bore
or in seal groove in case. Coat seal lips with petroleum
jelly after installation.
(2) Install input gear thrust bearing race in case
counterbore (fig. 2D-62).
(3) Install input gear thrust bearing on input gear
and install gear and bearing in case (fig. 2D-62).
(4) Install mainshaft thrust bearing in bearing re
cess in input gear (fig. 2D-61).
(5) Install planetary assembly on input gear. Be
sure planetary pinion teeth mesh fully with input gear
(fig. 2D-61).
(6) Install planetary thrust washer on planetary
hub (fig. 2D-60).
(7) Install new sector shaft O-ring and retainer in
shaft bore in case.
(8) Install range sector in front case (fig. 2D-63).
Install operating lever on sector shaft and install lever
attaching washer and locknut on shaft. Tighten locknut
to 17 foot-pounds (23 N«m) torque.
(9) Install detent spring, ball and retaining bolt in
front case detent bore. Tighten bolt to 22 foot-pounds (30
N«m) torque (fig. 2D-10).
(10) Move range sector to last detent position.
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Fig. 2D-63 Range Sector Installation
(11) Assemble annulus gear and range fork. Install
assembled fork and gear on and over planetary assem
bly. Be sure annulus gear is fully meshed with planetary
pinions (fig. 2D-59).
(12) Insert range fork lug in range sector detent slot
(fig. 2D-21).
(13) Install annulus thrust washer and annulus re
taining ring on annulus gear hub (fig. 2D-58).
(14) Align mainshaft thrust washer in input gear, if
necessary.
(15) Install mainshaft. Be sure shaft is fully seated
in input gear.
(16) Install mainshaft thrust washer on mainshaft
(fig. 2D-64).
I
NEEDLE BEARING ^. JU
SPACER (SHORT) 4^"^
If3 |
Fig. 2D-64 Mainshaft and Thrust Wisher Installation
.
90703
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