In-Vehicle Service; Changing Lubricant - Jeep J-10 Series 1982 Technical & Service Manual

2D-8 TRANSFER CASE
PLANETARY
ASSEMBLY
ANNULUS .....,»..»-- SLIDING
GEAR MAINSHAFT CLUycH
DRIVE
SPROCKET
INPUT
GEAR
Ji |X]b w ki
Tiixf=^
txhaTm
LOCKPLATE
DRIVEN
SPROCKET
90555
Fig. 2D-7 Power Flow—Model 208 Transfer Case
IN-VEHICLE SERVICE
Changing Lubricant
(1) Raise vehicle.
(2) Position drain pan under transfer case.
(3) Remove drain and fill plugs, and drain lubricant
completely.
(4) Install drain plug. Tighten plug to 35 foot
pounds (47 N#m) torque.
(5) Remove drain pan.
(6) Fill transfer case to edge of fill plug opening
with AMC/Jeep Automatic Transmission Fluid or
equivalent labeled Dexron IIR.
(7) Install fill plug. Tighten plug to 35 foot-pounds
(47 N«m) torque.
(8) Lower vehicle.
Speedometer Gear, Shaft Seal. Rear Bearing and Retainer,
Oil Pump and Pump Seal Replacement
NOTE: The front and rear yokes, output shaft seals,
rear retainer and bearing, oil pump, pump seal, and
speedometer drive gear can all be serviced with the
transfer case in the vehicle. The following combined
procedure outlines removal and installation of these
components.
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