Jeep J-10 Series 1982 Technical & Service Manual page 718

2D-42 TRANSFER CASE
NOTE:: The bottom cover has been coated with a seal
ant. Use a putty knife to break the seal, and work the
knife around the bottom cover to loosen and remove it.
Do not wedge the cover off.
(3) Remove front and rear yokes using Tool J-8614-
01 (fig. 2D-74). Discard yoke locknuts.
(4) Remove socket head screws attaching input
shaft support to case and remove support, rear output
shaft gear and input shaft as assembly (fig. 2D-77).
NOTE: The support has been coated with a sealan1.
Use a putty knife to break the seal, and work the knife
around the support to loosen and remove it.
i.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
INTERLOCK PLUGS AND INTERLOCKS 17.
SHIFT ROD - REAR OUTPUT SHAFT 18.
FORK 19.
POPPET BALLS AND SPRINGS
SHfFT ROD - FRONT OUTPUT SHAFT 20.
FORK 21.
FRONT OUTPUT SHAFT SHIFT FORK 22.
REAR OUTPUT SHAFT SHIFT FORK 23.
TRANSFER CASE 24.
THIMBLE COVERS 25.
CLUTCH SLEEVE - FRONT OUTPUT 26.
SHAFT
CLUTCH GEAR - FRONT OUTPUT 27.
SHAFT
BEARING - FRONT OUTPUT SHAFT 28.
REAR 29.
RACE - FRONT OUTPUT SHAFT 30.
BEARING 31.
END PLAY SHIMS - FRONT OUTPUT 32.
SHAFT 33.
COVER PLATE 34.
LOCK PLATE, BOLT AND WASHER 35.
INTERMEDIATE GEAR SHAFT 36.
THRUST WASHER 37.
BEARING SPACER (THIN) 38.
INTERMEDIATE GEAR SHAFT NEEDLE
BEARINGS 39.
BEARING SPACER (THICK)
INTERMEDIATE GEAR 40.
BOTTOM COVER 41.
STUD (CASE-TO-TRANS.) 42.
FRONT OUTPUT SHAFT
FRONT OUTPUT SHAFT GEAR 43.
FRONT OUTPUT SHAFT BEARING 44.
(FRONT)
FRONT OUTPUT SHAFT BEARING 45.
RACE
OIL SEAL 46.
FRONT YOKE 47.
SEAL 48.
SUPPORT - INPUT SHAFT 49.
INPUT SHAFT 50.
SHIMS
INPUT SHAFT BEARING 51.
INPUT SHAFT BEARING SNAP RING 52.
REAR OUTPUT SHAFT GEAR S3.
Fig. 20-76 Modal 300 Transfer Case
SNAP RING
CLUTCH SLEEVE - REAR OUTPUT
SHAFT
INPUT SHAFT REAR BEARING
(NEEDLE) (OR PILOT BEARING)
REAR OUTPUT SHAFT
VENT
CLUTCH GEAR - REAR OUTPUT
SHAFT
THRUST WASHER
BEARING - REAR OUTPUT SHAFT
FRONT
RACE - REAR OUTPUT SHAFT
BEARING
SPEEDOMETER DRIVE GEAR
END PLAY SHIMS
REAR YOKE
REAR OUTPUT SHAFT OIL SEAL
BEARING - REAR OUTPUT SHAFT
REAR
BEARING RACE
REAR BEARING CAP
FRONT BEARING CAP
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