Jeep J-10 Series 1982 Technical & Service Manual page 565

2B-26 MANUAL TRANSMISSION
(34) Select shim pack measuring .001 to .005 inch
(0.03 to 0.13 mm) thicker than the end play measured in
Step 33.
(35) Place transmission horizontally on workbench
and remove front bearing cap and front bearing race.
(36) Add shims to bearing cap to obtain necessary
preload and install clutch shaft bearing race in cap.
(37) Apply bead of RTV sealant, or equivalent, on
case mating surface of front bearing cap. Install front
bearing cap using reference marks made during dis
assembly and tighten retaining bolts to 15 foot-pounds
(20 N«m) torque.
(38) Recheck end play. There must be no end play.
(39) Remove dial indicator from adpater housing.
(40) Remove extension/adapter housing and install
adapter housing rear seal using Tool J-29184 (fig. 2B-37).
(41) Move shift forks on transmission cover and syn
chronizer rings inside transmission to the neutral
position.
(42) Apply bead of RTV sealant, or equivalent, to
cover mating surface of transmission.
(43) Lower cover assembly, at slightly off center atti
tude, onto case while aligning shift forks and synchro
nizer sleeves. Center cover on case to engage reverse
relay lever and install two dowel bolts in cover. Install
remaining bolts and tighten all cover bolts to 9 foot
pounds (12 »m) torque.
NOTE: The offset lever-to-shift rail roll pin hole is in a
vertical position when Steps 1^0 and ^2 are performed
correctly.
(44) Apply bead of RTV sealant, or equivalent, to
extension/adapter housing-to-transmission case mating
surface.
(45) Install extension/adapter housing over output
shaft and shift rail to a position where shift rail just
enters shift cover opening.
(46) Install detent spring into offset lever. Place steel
ball in neutral guide plate detent (fig. 2B-7). Apply pres
sure on steel ball with detent spring and offset lever and
slide offset lever on shift rail and seat extension/adapter
housing against transmission case.
NOTE: The offset lever and shift rail roll pin holes
should be aligned and in a vertical position following
completion of Step 45.
(47) Install and tighten adapter housing retaining
bolts to 25 foot-pounds (34 N«m) torque.
(48) Install roll pin in offset lever and shift rail (fig.
2B-5).
(49) Install damper sleeve in offset lever.
(50) Coat backup lamp switch threads with RTV
sealant, or equivalent, and install switch in case.
SPECIFICATIONS
Transmission Specifications Model T5
Lubrication
Level to bottom of fill hole
Inspect Correct Fill Levels 5,000 mi/5 mo/8000 km initially,
then every 7,500 mi/7yA mo/12 000 km thereafter
Recommended Lubricants MAC I Jeep Automatic Transmission
Fluid or equivalent labeled Dexron ll»
Lubricant Capacity
U.S. Measure 4.0 pints
Imperial Measure 3.7 pints
Metric Measure 1.9 liters
60790
Torque Specifications Model T5
Service Set-ToTorques should ba used when assembling component*. Service In-Use Recheck Torques should be used for checking a pre-tightened item.
USA (ft-lbs) Metric (N-m)
Service Service
Service In-Use Service In-Use
Set-To Recheck Set-To Recheck
Torque Torque Torque Torque
Backup Lamp Switch 15 12-18 20 16-24
Adapter Housing Bolt 13 11-15 18 15-20
F'" Plug 20 15-25 27 20-34
Front Bearing Cap Bolt 13 11-15 18 15-20
Reverse Lever Pivot Bolt 20 15-25 27 20-34
Shift Control Housing Bolt 10 7-12 14 9-16
Transmission Cover Bolt 7 5-9 10 7-12
Transmission-to-Clutch Housing Bolt 55 45-65 75 61-65
Universal Joint Clamp Strap Bolt 14 12-18 19 16-24
All Torque values given in foot-pounds and newton meters with dry fits unless otherwise specified.
60791