Clutch Specifications; Clutch Housing Alignment Specifications - Jeep J-10 Series 1982 Technical & Service Manual

CLUTCH 2A-21
SPECIFICATIONS
Clutch Specifications
Clutch Housing Alignment Specifications
Model
Engine
(CID)
Clutch
Diameter
Release Lever
Height
(Above Gauge
Hub)
Pedal Free Play
CJ-5/CJ-7
Scrambler
151
9-1/8
(23.5 cm)
1.595 to 1.720
[40.5to43.7mm)
N/A
258*
10-1/2 in.
(26.7 cm)
2.04 to 2.16
(51.8 to 68.6 mm)
1 to 1-1/4 in.
[25.4 to 31.7mm)
Cherokee,
Wagoneer,
Truck
258*
10-1/2 in.
(26.7 cm)
1 to 1-1/4 in.
125.4 to 31.7 mm]
380
11
(27.9 cm)
3/16
(4.7 mm)
3/8 to 5/8
(9.5 to 15.8 mm)
Clutch Housing Bore to Crankshaft Centerline . 0.010 max. (0.25 mm)
Clutch Housing Transmission Mounting Face
to Crankshaft Centerline 0.010 max. (0.25 mm)
Clutch Housing to Transmission Adapter
Bore to Crankshaft Centerline 0.010 max. (0.25 mm)
Clutch Housing to Transmission Adapter
Face to Crankshaft Centerline 0.010 max. (0.25 mm)
Flywheel Runout at Face 0.005 max. (0.12 mm)
60569
•With .305 Gauge
60567
Torque Specifications
8ervice Set-To Torques should be used when assembling components. Service In-Use Recheck Torques should be used for checking a pre-tfghtened Kern.
Clutch Bellcrank Bracket to Frame Rail Bolt (Cke., Wag., Trk.)
Clutch Bellcrank Pivot
Clutch Housing Inspection Cover Screws:
Four-Cylinder
Clutch Housing Spacer to Block Bolt (Eight-Cylinder Engines)
Clutch Housing to Engine Block Bolt
Six-Cylinder Engines
Top
Bottom
Eight-Cylinder Engines
Top
Bottom
Clutch Housing-to-Engine Bolts:
Four-Cylinder — All
Clutch Housing to Engine Dowel Bolt Nut (6- and 8-Cylinder)
Clutch Housing-to-Transmission Bolts:
Four-Cylinder
Clutch, Hydraulic Fluid Line Fitting to Master Cylinder
Clutch, Hydraulic Fluid Line Fitting to Slave Cylinder
Clutch Pedal Rebound Bumper, Bolt, Nut, and Lockwasher Assembly to Pedal
Clutch Pedal Shaft Locknut
Flywheel-to-Crankshaft Bolts:
Four-Cylinder
Rear Crossmember Stud Nuts:
Four-Cylinder
Starter Motor-to-Clutch Housing Bolt:
Four-Cylinder
Six-and Eight-Cylinder
Transmission Case to Clutch Housing Bolt
Transmission Support Cushion-to-Crossmember Bolt:
Four-Cylinder
USA (ft-lbs)
Metric (N-m)
Service
Set-To
Torque
In-Use
Recheck
Torque
Service
Set-To
Torque
In-Use
Recheck
Torque
14
35
12-16
30-40
19
47
16-22
41-54
30
15
25-35
12-17
41
20
34-47
16-23
35
45
30-40
40-50
47
61
41-54
54-68
30
30
25-35
25-35
41
41
34-47
34-47
54
45
46-62
40-50
73
61
62-84
54-68
54
40
33
46-62
132 in-lbs
190 in-lbs
35-45
30-36
73 62-84
120-144 in-lbs
160-220 in-lbs
54 47-61
45 41-49
65
59-71 88
80-96
35 30-40
47
41-54
54
18
55
46-62
12-25
50-60
73
24
74
62-84
16-34
68-81
25 20-30
34
27-41
All Torque values given in foot-pounds and newton-meters with dry fits unlea otherwise specified. Refer to Standard Torque Speciricstions and
Capscrew Markings Chart in Section A of this manual for any torque specifications not listed above.
60S68