Reverse Idler Gear Needle Installation; Reverse Idler Gear Installation - Jeep J-10 Series 1982 Technical & Service Manual

REVERSE
IDLER GEAR
Fig. 2B-61 Reverse Idler Gear Needle
TOOL
J-29343
90633
Installation
90634.
Fig. 2B-62 Reverse Idler Gear installation
prevent washer from being displaced when countershaft
gear is installed.
(9) Install countershaft gear. Align gear bore,
thrust washers, bores in case, and install countershaft
part-way into case. Be sure arbor tool enters shaft bore
at front of case.
NOTE: Do not remove the countershaft arbor tool
completely.
(10\ Measure countershaft gear end play by inserting
feeler gauge between washer and gear. End play should
be 0.004 to 0.018 inch (0.10 to 0.45 mm). If end play
exceeds 0.018 inch (0.45 mm), remove gear and replace
MANUAL TRANSMISSION 2!
thrust washers. After correct end play has been
tained, reinstall arbor tool in countershaft gear
allow gear to remain at bottom of case. Leave coun
shaft in rear case bore to hold rear thrust washe
place.
NOTE: The countershaft gear must remain at the
torn of the case toprovide sufficient clearance for im
lation of the mainshaft and clutch shaft assemblies.
(11) Lubricate mainshaft, synchronizer assemb
and gear bores with transmission lubricant.
(12) Assemble first-second synchronizer hub and
verse gear and sleeve (fig. 2B-60):
(a) Install gear and sleeve on hub and p
assembly flat on workbench.
(b) Drop inserts into hub slots.
(c) Install insert spring. Position loop-end
spring in one insert, compress spring ends and ins
spring ends under lips of remaining two inserts. Be s
spring is under lip of each insert (fig. 2B-63).
ALIGNMENT
MARKS
SLEEVE
INSERTO)
INSERT SPRING
(UNDER LIP OF
NSERTS)
6055
Fig. 2B-63 Synchronizer Insert Spring Installation
(d) Turn assembly over and install remain!
insert spring as described in previous step. Howev
install this spring so open end faces 180° opposite fh
spring.
(13) Install assembled first-second synchronizer h
and reverse gear and sleeve on mainshaft.
(14) Install new first-second synchronizer snap ri
on mainshaft (fig. 2B-60).
(15) Install first gear and blocking ring on rear
mainshaft and install first gear thrust washer (fig. 2
64).
(16) Install new tabbed thrust washer on mainsha
Be sure washer tab is seated in mainshaft tab bore (f
2B-65).
(17) Install second gear and blocking ring on mai
shaft and install new second gear snap ring.
(18) Install third gear and blocking ring
mainshaft.