Second Gear Snap Ring Removal/Installation; Second Gear Thrust Washer Removal/Installation; Output Shaft Bearing Removal; Cleaning And Inspection - Jeep J-10 Series 1982 Technical & Service Manual

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2B-12
MANUAL TRANSMISSION
(3) Pull shift rail rearward until selector contacts
first-second shift fork.
(4) Remove selector arm roll pin using 3/16 inch (5
mm) diameter pin punch and remove shift rail (fig. 2B-
26).
(5) Remove shift forks, selector arm plates, selector
arm and roll pin and interlock plate.
(6) Remove shift rail oil seal and O-ring using
screwdriver (fig. 2B-27).
(7) Remove shift rail plug using hammer and
punch.
81199J
Fig. 2B-22 Second Gear Snap Ring Removal/Installation
81199K
Fig. 2B-23 Second Gear Thrust Washer ilemoval/lnstallation
(8) Remove nylon inserts and selector arm plates
from shift forks. Note position of inserts and plates for
assembly reference.
CLEANING AND INSPECTION
Thoroughly wash all parts in solvent and dry them
with compressed air. Do not dry the front or rear bear
ing with compressed air. Allow them to air dry or wipe
them dry with a clean shop cloth.
Clean the needle thrust and roller bearings by wrap
ping them in a cloth and submerging the cloth and
bearings in solvent. Or, place them in a shallow parts
cleaning tray and cover them with solvent. Allow the
bearings to air dry or wipe them dry with a clean shop
cloth.
Inspect the transmission case, cover and extension
housing. Replace any of these parts if they exhibit the
following conditions:
81199M
Fig. 2B-24 Output Shaft Bearing Removal

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