10-379 Power On External Heat Roll Not Ready Rap - Xerox DocuColor 12/DCCS50 Service Manual

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10-379 Power On External Heat Roll Not Ready RAP

The External Heat Roll did not reach the Ready temperature within 5 minutes after Power On.
Initial Actions
Refer to BSD 10.2, 10.3, and 10.12 for the following procedure.
Open the Drawer and extend it to the service position. Perform the following:
Remove the Oil Cartridge
(PL
Remove the Front Cover
(PL
Remove the Top Cover
(PL
8.2).
Ensure that connectors P/J422B, P/J193, P/J196, P/J105, and
correctly on the IOT Drive PWB, AC Driver PWB, SSR, Heat Roll Thermostat, and
the External Heat Roll Heater Rod and there are no obvious crimped or broken
wires.
Procedure
Close the Drawer. Cheat the Front Door Interlock. Switch on the power. Enter dC330 010-029
External Heat Roll Lamp. Press Start. ACH is measured momentarily between P/J100-1
on the SSR and P/J15-1 on the AC Driver PWB (ACN into AC Driver PWB).
Y
N
There is +5 VDC between P/J105-1 on the SSR and GND.
Y
N
There is +5 VDC between P/J422B-3 on the IOT Drive PWB and GND.
Y
N
Replace the IOT Drive PWB
Go to
Flag 1
on BSD 10.3 and check the harness for an open circuit. If the harness is
good, replace the IOT Drive PWB
There is +4.5 VDC between P/J105-2 on the IOT Drive PWB and GND
Y
N
Replace the SSR
(PL
9.3).
Press Start. The voltage at P/J105-2 decreases momentarily to less than +1.0 VDC.
Y
N
Replace the IOT Drive PWB
(PL
Go to
Flag 1
on BSD 10.3 and check the harness for an open circuit. If the harness is
good, replace the SSR
(PL
9.3).
Open the drawer. Remove the cheater on the Front Door Interlock. Measure the resistance
across the External Heat Roll Heater Rod ( P/J193-1 to P/J196-1). The resistance is less
than 10 Ohms.
Y
N
Replace the External Heat Roll Heater Rod
Measure the resistance across the External Heat Roll Thermostat. The resistance is less
than 10 Ohms.
Status Indicator RAPs
10-379 Power On External Heat Roll Not Ready RAP
8.1).
8.1).
P/J100
(PL
9.2).
(PL
9.2).
9.2).
(PL
8.8).
Y
N
Replace the External Heat Roll Thermostat
Check the following:
Go to
Flag 2
on BSD 10.3 and check the harness for an open circuit.
Go to
Flag 3
on BSD 10.3 and check the harness for an open circuit.
If the harness is good, go to
cuit.
Disconnect the connectors to the components (External Heat Roll Thermostat, AC Driver
PWB, SSR, and the IOT Drive PWB). Check the connectors for broken, bent, or dirty pins.
Disconnect, then reconnect, the connectors several times to remove contaminants due to
oxidation.
are seated
Check the External Heat Roll Control Thermistor
or dirty.
Check the Drawer connector
Ensure that NVM location 777-003 External Heat Roll Temperature Control = 178
(NASG), 193 (ESG) and NVM location 777-012 External Heat Roll Ready Temperature =
165 (NASG), 188 (ESG).
Replace the SSR
(PL
If the problem continues, replace the IOT Drive PWB
1/05
2-168
manuals4you.com
manuals4you.com
(PL
8.8).
Flag 14
on BSD 10.2 and check the harness for an open cir-
(PL
8.8). Replace the Thermistor if worn,
P700B
at the rear of the Fuser for damaged pins.
9.3) if no problems is found with the connectors.
(PL
9.2).
Reissue
DocuColor 12/DCCS50

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