Xerox DocuColor 1632 Service Manual
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Xerox DocuColor 1632 Service Manual

Prelaunch cse training/review
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Table of Contents

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See also: User Manual
DocuColor 1632/2240 Service
Manual
Prelaunch CSE Training/Review
701PXXXXX
June 17, 2002
T
D
HE
OCUMENT
XEROX
C
OMPANY
Certain components in the DocuColor 1632/2240 are
susceptible to damage from electrostatic discharge.
Observe all ESD procedures to avoid component
damage.
CAUTION

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Table of Contents
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Summary of Contents for Xerox DocuColor 1632

  • Page 1 OCUMENT OMPANY XEROX DocuColor 1632/2240 Service Manual Prelaunch CSE Training/Review 701PXXXXX CAUTION June 17, 2002 Certain components in the DocuColor 1632/2240 are susceptible to damage from electrostatic discharge. Observe all ESD procedures to avoid component damage.
  • Page 2 Do not place tools with a reflective surface into the ROS opening. Do not look ity will be accepted by Xerox Corporation arising out of any inaccuracies or in the area of the ROS window if the power is On and the laser is energized.

  • Page 3: Table Of Contents

    Introduction About this Manual ......................Organization........................How to Use this Documentation..................Symbology and Nomenclature ..................Translated Warnings ....................... Prelaunch Training/Review Introduction 6/02 DC1632/2240...
  • Page 4 Introduction Prelaunch Training/Review 6/02 DC1632/2240...

  • Page 5: About This Manual

    Adjustments Adjustments include procedures for adjusting the parts that must be within specification for the This Service Manual is part of the multinational documentation system for DocuColor 1632/ correct operation of the system. 2240 copier/printers. The Service Documentation is used in order to diagnose machine mal-...
  • Page 6 Warnings, Cautions, and Notes CAUTION The use of controls or adjustments other than those specified in the Laser Safety Training Pro- Warnings, Cautions, and Notes will be found throughout the Service Documentation. The gram may result in an exposure to dangerous laser radiation. words WARNING or CAUTION may be listed on an illustration when the specific component associated with the potential hazard is pointed out;...
  • Page 7 The ESD Field Service Kit should be used whenever Printed Wiring Boards or ESD sensitive Electrostatic Discharge (ESD) Field Service Kit components are being handled. This includes activities like replacing or reseating of circuit The purpose of the ESD Protection Program is to preserve the inherent reliability and quality of boards or connectors.
  • Page 8 Signal Nomenclature DC Voltage Measurements in RAPs Refer to Figure 7 for an example of Signal Nomenclature used in Circuit Diagrams and BSDs. The RAPs have been designed so that when it is required to use the DMM to measure a DC voltage, the first test point listed is the location for the red (+) meter lead and the second test point is the location for the black meter lead.

  • Page 9: Translated Warnings

    Translated Warnings Prelaunch Training/Review Introduction 6/02 DC1632/2240...
  • Page 10 Quand ces symboles s'affichent le reprÈsentant Xerox est prÈvenu des risques DANGER: Afin d'Èviter des blessures ou des chocs Èlectriques, ne pas effectuer des encourus concernant une exposition au rayon laser.
  • Page 11 DANGER: Afin d'Èviter des blessures ou des chocs Èlectriques, ne pas effectuer des the power switch on or electrical power applied to the machine. activitÈs de maintenance ou de rÈglage avec l'Èquipement sur Marche ou avec le cordon DANGER: Afin d'Èviter des blessures ou des chocs Èlectriques, ne pas effectuer des d'alimentation branchÈ.
  • Page 12 REP 5.6 Nudger Roll WARNING To avoid personal injury or shock, do not perform repair or adjustment activities with WARNING the power switch on or electrical power applied to the machine. To avoid personal injury or shock, do not perform repair or adjustment activities with DANGER: Afin d'Èviter des blessures ou des chocs Èlectriques, ne pas effectuer des the power switch on or electrical power applied to the machine.
  • Page 13 d'alimentation branchÈ. activitÈs de maintenance ou de rÈglage avec l'Èquipement sur Marche ou avec le cordon REP 5.12 Size Sensors 1/2 (Rear/Front) d'alimentation branchÈ. REP 5.18 Rear Cover WARNING WARNING To avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine.
  • Page 14 REP 6.11 Carriage Cables activitÈs de maintenance ou de rÈglage avec l'Èquipement sur Marche ou avec le cordon d'alimentation branchÈ. WARNING REP 7.3 Tray 1 Feeder To avoid personal injury or shock, do not perform repair or adjustment activities with WARNING the power switch on or electrical power applied to the machine.
  • Page 15 DANGER: Afin d'Èviter des blessures ou des chocs Èlectriques, ne pas effectuer des To avoid personal injury or shock, do not perform repair or adjustment activities with activitÈs de maintenance ou de rÈglage avec l'Èquipement sur Marche ou avec le cordon the power switch on or electrical power applied to the machine.
  • Page 16 WARNING WARNING To avoid personal injury or shock, do not perform repair or adjustment activities with To avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. the power switch on or electrical power applied to the machine.
  • Page 17 WARNING WARNING To avoid personal injury or shock, do not perform repair or adjustment activities with To avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. the power switch on or electrical power applied to the machine.
  • Page 18 REP 10.1 Fuser WARNING To avoid personal injury or shock, do not perform repair or adjustment activities with WARNING the power switch on or electrical power applied to the machine. To avoid personal injury or shock, do not perform repair or adjustment activities with DANGER: Afin d'Èviter des blessures ou des chocs Èlectriques, ne pas effectuer des the power switch on or electrical power applied to the machine.
  • Page 19 WARNING WARNING To avoid personal injury or shock, do not perform repair or adjustment activities with To avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. the power switch on or electrical power applied to the machine.
  • Page 20 REP 14.3 Right Cover d'alimentation branchÈ. REP 14.9 Rear Cover WARNING WARNING To avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. To avoid personal injury or shock, do not perform repair or adjustment activities with DANGER: Afin d'Èviter des blessures ou des chocs Èlectriques, ne pas effectuer des the power switch on or electrical power applied to the machine.
  • Page 21 DANGER: Afin d'Èviter des blessures ou des chocs Èlectriques, ne pas effectuer des activitÈs de maintenance ou de rÈglage avec l'Èquipement sur Marche ou avec le cordon d'alimentation branchÈ. ADJ 5.4 Document Transport Height WARNING To avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine.
  • Page 22 Introduction Prelaunch Training/Review 6/02 DC1632/2240...
  • Page 23 1 Service Call Procedures Service Call Procedures....................Initial Actions ........................Call Flow ......................... Detailed Maintenance Activities (HFSI)................Cleaning Procedures....................... Final Actions........................Prelaunch Training/Review Service Call Procedures 6/02 DC1632/2240...
  • Page 24 Service Call Procedures Prelaunch Training/Review 6/02 DC1632/2240...

  • Page 25: Service Call Procedures

    Service Call Procedures Service Strategy The service strategy for the DocuColor 1632/2240 Copier/Printer is to perform any High Fre- quency Service Item (HFSI) actions before attempting to repair any problems. Some problems will be corrected by this strategy without the need to diagnose them. The Repair Analysis Pro- cedures (RAPs) will be used for any remaining problems.

  • Page 26: Initial Actions

    Initial Actions Purpose The purpose of the Initial Action section of the Service Call Procedures is to determine the rea- son for the service call and to identify and organize the actions which must be performed. Procedure Gather the information about the service call and the condition of the copier/printer. Question the operator(s).

  • Page 27: Call Flow

    ñ Lighter/Darker to Auto Contrast Call Flow ñ Sharpness to Normal This procedure should be performed at every service call. ñ Preset Color Balance Normal ñ Color Shift to Normal Initial Actions ñ Color Saturation to Normal Ask the operator about the problem. If the problem appears to be related to operator error, or ñ...

  • Page 28: Detailed Maintenance Activities (Hfsi)

    Perform the Service Actions in Table 1 for any High Frequency Service Item (HFSI) Detailed Maintenance Activities (HFSI) counters that are over threshold or approaching the threshold. Using the customer's out- Procedure put volume numbers (high, medium, or low volume), evaluate which HFSI actions should Clean the ADC Sensor on every call.

  • Page 29: Cleaning Procedures

    Cleaning Procedures Final Actions Purpose Purpose The purpose is to provide cleaning procedures to be performed at every call. The intent of this procedure is to be used as a guide to follow at the end of every service call. Procedure Procedure CAUTION...
  • Page 30 Service Call Procedures Prelaunch Training/Review 6/02 Cleaning Procedures, Final Actions DC1632/2240...
  • Page 31 2 Status Indicator RAPs 3-360 IOT-ESS Initialization Failure ................2-34 Chain 1 3-364 DMA Transfer Failure.................... 2-35 1-300 RAP........................3-370 Marker Code Detect Failure .................. 2-35 1-301 RAP........................2-10 3-747 Print Instruction Failure ..................2-36 1-302 RAP........................2-11 3-750 Insufficient Number of Document Pages............... 2-36 1-303 RAP........................
  • Page 32 4-420 1st BTR Unit......................2-60 7-119 Tray 4 Misfeed ...................... 2-104 4-421 IBT Belt Cleaner Life End ..................2-61 7-122 Tray 4 Opened ...................... 2-106 4-605 IOT NVM Corrupt ....................2-61 7-250 Tray Communication ..................... 2-107 4-640 Belt Tracking ......................2-62 7-252 Out Module Logic ....................
  • Page 33 9-351 Drive Logic ......................2-142 10-106 Face Up Exit Sensor Off ..................2-175 9-358 Full Toner Sensor ....................2-143 10-110 Fuser Exit Switch On (Face Down/duplex) ............2-175 9-360 Yellow Drum Cartridge Communication ..............2-143 10-111 Fuser Exit Switch Off (Face Down) ..............2-177 9-361 Magenta Drum Cartridge Communication ............
  • Page 34 12-961 Mix Full Stack...................... 2-246 16-731 TIFF Data ......................2-273 12-965 Staple Near Empty....................2-248 16-735 Job Template ..................... 2-274 12-966 Scratch Sheet Compile ..................2-249 16-737 Server Read ....................... 2-274 12-969 IOT Top Tray Full....................2-250 16-739 Job Template Path ..................... 2-275 16-740 Job Template Login....................
  • Page 35 16-960 Tray 2 Size......................2-299 102-343 Invalid Class..................... 2-324 16-961 Tray 3 Size......................2-300 102-344 Invalid Type...................... 2-325 16-962 Tray 4 Size......................2-300 102-345 Timer Queue Full ..................... 2-325 16-965 ATS/APS No Paper.................... 2-301 102-346 Invalid Timer Number..................2-326 16-966 ATS/APS No Destination ................... 2-301 102-347 Undefined Trap ....................
  • Page 36 102-396 FF........................2-350 116-335 MFIO HD ......................2-375 102-397 MGR......................... 2-351 116-336 Redirector HD ....................2-376 102-398 Delay Release Queue Full ................2-351 116-337 Template HD Write Error.................. 2-376 102-399 Internal ......................2-352 116-340 Short of Memory....................2-377 116-341 ROM DIMMs Mismatch ..................2-377 Chain 103 116-342 JT Monitor ......................
  • Page 37 116-714 A HP-GL command error was detected ............2-401 116-715 PLW form registry error..................2-401 116-718 PLW form synthesis error ................2-402 116-737 Insufficient ART user defined area..............2-402 116-738 Form synthesis error ..................2-403 116-739 Insufficient form/logo capacity................2-403 116-740 Value Calculation Error ..................

  • Page 38: Prelaunch Training/Review

    Status Indicator RAPs Prelaunch Training/Review 6/02 DC1632/2240...
  • Page 39 1-300 RAP Left Cover is open. Procedure Enter dC330 [001-301] and press Start. Open and close Left Cover. Display changes state. Measure the voltage between +24 LVPS j502-1 and GND(-). +24 VDC measured. Replace LVPS (PL 9.1). Disconnect p/j 172 from Left Cover Interlock Switch. Check resistance between A1 and B1 when switch is actuated.
  • Page 40 1-301 RAP Left Lower Cover is open Procedure Enter dC330 [001-302] and press Start. Open Left Lower Cover. Actuate Left Lower Cover Interlock Switch with screwdriver. Display changes state. Go to General Transmissive Sensor RAP and repair LH Lower Cover Interlock Switch (PL 2.3).
  • Page 41 1-302 RAP Front Cover or is open Initial Actions Check the operation of the Actuator and the switch. Procedure Open the Front Cover. Cheat the Front Cover Interlock Switch. 001-302 is cleared. +24VDC is measured between the I/F PWB j531-1 (+) and GND (-). +24VDC is measured between the Front Cover Interlock Switch j171-B1 (+) and GND (-).
  • Page 42 1-303 RAP HCF Left Door is open. Procedure Enter dC330 [001-304] and press Start. Actuate Tray Module LH Cover Interlock Switch with a screwdriver. Display changes state. Check voltage between Tray Module PWB j554-3(+) and GND(-). +24 mea- sured. Check the wires from the Tray Module PWB j554-3 to Tray Module L/H Cover Inter- lock Switch FS813 for damage.
  • Page 43 1-306 RAP Duplex Door is open. Procedure Enter dC330 [008-300] and press Start. Open Duplex Transport. Actuate Duplex Cover Inter- lock Switch with a screwdriver. Display changes state. Deactuate Duplex Cover Interlock Switch. Check voltage on the Drawer Connector between j626-A6 (+) and GND(-). +5 VDC is measured. Check voltage between MCU PWB j406-A9 and GND(-).
  • Page 44 Status Indicator RAPs Prelaunch Training/Review 6/02 1-306 2-14 DC1632/2240...

  • Page 45: Iit Software Failure

    3-317 IIT Software Failure 3-318 IIT Software Failure Configuration mismatch Procedure Switch the power off then on. The problem is corrected. Procedure Change the position of the document sensor. The problem is corrected. Reinstall the software. If the problem continues, check the ESS PWB connectors. If the check is OK, replace the ESS PWB (PL 13.1).

  • Page 46: Iit Video Driver Failure

    3-319 IIT Video Driver Failure 3-320 IIT-ESS Communication Failure 1 Controller received check code error. Procedure Switch the power off then on. The problem is corrected. Procedure Reinstall the software. If the problem continues, check the ESS PWB connectors. If the Switch the power off then on.

  • Page 47: Iit-Ess Communication Failure 2

    3-321 IIT-ESS Communication Failure 2 3-322 IIT-ESS Communication Failure 3 Controller received check code error. Controller received check code error. Procedure Procedure Switch the power off then on. The problem is corrected. Switch the power off then on. The problem is corrected. Reinstall the software.

  • Page 48: Iit-Ess Communication Failure 4

    3-323 IIT-ESS Communication Failure 4 3-324 IIT-ESS Communication Failure 5 Controller received check code error. Controller received check code error. Procedure Procedure Switch the power off then on. The problem is corrected. Switch the power off then on. The problem is corrected. Reinstall the software.

  • Page 49: Iit-Ess Communication Failure 6

    3-325 IIT-ESS Communication Failure 6 3-326 IIT-ESS Communication Failure 7 Controller received check code error. Controller received check code error. Procedure Procedure Switch the power off then on. The problem is corrected. Switch the power off then on. The problem is corrected. Reinstall the software.

  • Page 50: Iit-Ess Communication Failure 8

    3-327 IIT-ESS Communication Failure 8 3-328 IIT-ESS Communication Failure 9 Controller received check code error. Controller received check code error. Procedure Procedure Switch the power off then on. The problem is corrected. Switch the power off then on. The problem is corrected. Reinstall the software.

  • Page 51: Iit-Ess Communication Failure 10

    3-329 IIT-ESS Communication Failure 10 3-330 IIT-ESS Communication Failure 11 Controller received check code error. Controller received check code error. Procedure Procedure Switch the power off then on. The problem is corrected. Switch the power off then on. The problem is corrected. Reinstall the software.

  • Page 52: Iit-Ess Communication Failure 12

    3-331 IIT-ESS Communication Failure 12 3-332 IIT-ESS Communication Failure 13 Controller received check code error. Controller received check code error. Procedure Procedure Switch the power off then on. The problem is corrected. Switch the power off then on. The problem is corrected. Reinstall the software.

  • Page 53: Iit-Ess Communication Failure 14

    3-333 IIT-ESS Communication Failure 14 3-334 IIT-ESS Communication Failure 15 Controller received check code error. Controller received check code error. Procedure Procedure Switch the power off then on. The problem is corrected. Switch the power off then on. The problem is corrected. Reinstall the software.

  • Page 54: Iit-Ess Communication Failure 16

    3-335 IIT-ESS Communication Failure 16 3-336 IIT-ESS Communication Failure 17 Controller received check code error. Controller received check code error. Procedure Procedure Switch the power off then on. The problem is corrected. Switch the power off then on. The problem is corrected. Reinstall the software.

  • Page 55: Iot-Ess Communication Failure 1

    3-340 IOT-ESS Communication Failure 1 3-341 IOT-ESS Communication Fail 2 Controller received check code error. Controller received check code error. Procedure Procedure Switch the power off then on. The problem is corrected. Switch the power off then on. The problem is corrected. Reinstall the software.

  • Page 56: Iot-Ess Communication Failure 3

    3-342 IOT-ESS Communication Failure 3 3-343 IOT-ESS Communication Failure 4 Controller received check code error. Controller received check code error. Procedure Procedure Switch the power off then on. The problem is corrected. Switch the power off then on. The problem is corrected. Reinstall the software.

  • Page 57: Iot-Ess Communication Failure 5

    3-345 IOT-ESS Communication Failure 5 3-346 IOT-ESS Communication Failure 6 Controller received check code error. Controller received check code error. Procedure Procedure Switch the power off then on. The problem is corrected. Switch the power off then on. The problem is corrected. Reinstall the software.

  • Page 58: Iot-Ess Communication Failure 7

    3-347 IOT-ESS Communication Failure 7 3-348 IOT-ESS Communication Failure 8 Controller received check code error. Controller received check code error. Procedure Procedure Switch the power off then on. The problem is corrected. Switch the power off then on. The problem is corrected. Reinstall the software.

  • Page 59: Iot-Ess Communication Failure 9

    3-349 IOT-ESS Communication Failure 9 3-350 IOT-ESS Communication Failure 10 Controller received check code error. Controller received check code error. Procedure Procedure Switch the power off then on. The problem is corrected. Switch the power off then on. The problem is corrected. Reinstall the software.

  • Page 60: Iot-Ess Communication Failure 11

    3-351 IOT-ESS Communication Failure 11 3-352 IOT-ESS Communication Failure 12 Controller received check code error. Controller received check code error. Procedure Procedure Switch the power off then on. The problem is corrected. Switch the power off then on. The problem is corrected. Reinstall the software.

  • Page 61: Iot-Ess Communication Failure 13

    3-353 IOT-ESS Communication Failure 13 3-354 IOT-ESS Communication Failure 14 Controller received check code error. Controller received check code error. Procedure Procedure Switch the power off then on. The problem is corrected. Switch the power off then on. The problem is corrected. Reinstall the software.

  • Page 62: Iot-Ess Communication Failure 15

    3-355 IOT-ESS Communication Failure 15 3-356 IOT-ESS Communication Failure 16 Controller received check code error. Controller received check code error. Procedure Procedure Switch the power off then on. The problem is corrected. Switch the power off then on. The problem is corrected. Reinstall the software.

  • Page 63: Iot-Ess Communication Failure 17

    3-357 IOT-ESS Communication Failure 17 3-358 IOT-ESS Communication Failure 1 Controller received check code error. Controller received check code error. Procedure Procedure Switch the power off then on. The problem is corrected. Switch the power off then on. The problem is corrected. Reinstall the software.

  • Page 64: Iot-Ess Communication Failure 19

    3-359 IOT-ESS Communication Failure 19 3-360 IOT-ESS Initialization Failure Controller received check code error. Controller received check code error. Procedure Procedure Switch the power off then on. The problem is corrected. Switch the power off then on. The problem is corrected. Reinstall the software.
  • Page 65 3-364 DMA Transfer Failure 3-370 Marker Code Detect Failure Compression/extraction did not complete. The end code cannot be found in the compressed data. Procedure Procedure Switch the power off then on. The problem is corrected. Switch the power off then on. The problem is corrected. Replace the RAM (PL13.1) then the HDD.
  • Page 66 3-747 Print Instruction Failure 3-750 Insufficient Number of Document Pages The print parameter is incorrect. Insufficient number of pages programed when making a book. Procedure Procedure Switch the power off then on. The problem is corrected. Switch the power off then on. The problem is corrected. Change the print parameter and print again.
  • Page 67 3-761 Tray Select Error 3-941 Insufficient Page Memory The paper sizes are different than the tray that will be selected by the APS. Procedure Switch the power off then on. The problem is corrected. Procedure Switch the power off then on. The problem is corrected. Perform the operation again.
  • Page 68 3-942 Document Size Error 3-946 Tray 1 Not In Position Tray 1 not in ready position. Procedure Switch the power off then on. The problem is corrected. Initial Actions Perform the operation again. ï Check that the paper size setting is correct. ï...
  • Page 69 3-947 Tray 2 Not In Position 3-948 Tray 3 Not In Position Tray 2 not in ready position. Tray 3 not in ready position. Initial Actions Initial Actions ï Check that the paper size setting is correct. ï Check that the paper size setting is correct. ï...
  • Page 70 3-949 Tray 4 Not In Position 3-950 Tray 1 No Paper Tray 4 not in ready position. No paper in Tray 1 Initial Actions Procedure ï Check that the paper size setting is correct. Enter dC330 [007-120] and press Start. Actuate Tray 1 No Paper Sensor. The display changes state.
  • Page 71 3-951 Tray 2 No Paper 3-952 Tray 3 No Paper No paper in Tray 2 No paper in Tray 3 Procedure Procedure Enter dC330 [007-121] and press Start. Actuate Tray 2 No Paper Sensor. Display Enter dC330 [007-122] and press Start. Actuate Tray 3 No Paper Sensor. Display changes changes state.

  • Page 72: Tray 5 Empty

    3-953 Tray 4 No Paper 3-954 Tray 5 Empty No paper in Tray 4. Tray 5 is empty. Procedure Procedure Enter dC330 [007-123] and press Start. Actuate Tray 4 No Paper Sensor. Display Enter dC330 [007-125] and press Start. Actuate the Tray 5 No Paper Sensor. Display changes state.
  • Page 73 3-958 Tray 5 Paper Size Mismatch 3-959 Tray 1 Paper Size Mismatch The paper in the Tray 5 does not match the paper size selected. The paper in Tray 1 does not match the paper size selected. Procedure Procedure The correct size paper is loaded in Tray 5. The correct size paper is loaded in Tray 1.
  • Page 74 3-960 Tray 2 Paper Size Mismatch 3-961 Tray 3 Paper Size Mismatch The paper in Tray 2 does not match the paper size selected. The paper in Tray 3 does not match the paper size selected. Procedure Procedure The correct size paper is loaded in Tray 2. The correct size paper is loaded in Tray 3.
  • Page 75 3-962 Tray 4 Paper Size Mismatch 3-965 No Paper The paper in Tray 4 does not match the paper size selected. The paper does not match the paper size selected. Procedure Procedure The correct size paper is loaded in Tray 4. The correct size paper is loaded.
  • Page 76 3-971 Magnification 3-972 Over Number of Document Pages Stored Incompatible Magnification Procedure Switch the power off then on. The problem is corrected. Procedure Switch the power off then on. The problem continues. Set the number of document pages to the maximum count. Return to Service Call Procedures.
  • Page 77 3-980 Stapler Position Error 3-985 Tray 5 Pause Check The Stapler is not available at the specified position. The SMH tray jamed. Procedure Procedure Switch the power off then on. The problem is corrected. Switch the power off then on. The problem is corrected. Re-set the parameters.
  • Page 78 3-986 Print Completion Error The number of spooled pages does not match the output. Procedure Switch the power off then on. The problem is corrected. Count the number of prints to ensure job integrity. Return to Service Call Procedures. Status Indicator RAPs Prelaunch Training/Review 6/02 3-986...
  • Page 79 4-340 IOT RAM MCU PWB RAM test failed. Procedure Switch the power off then on. The problem continues. Return to Service Call Procedures. Replace the MCU PWB 13.1). If the problem continues, replace the MCU NVM PWB 13.1). Prelaunch Training/Review Status Indicator RAPs 6/02 4-340...
  • Page 80 4-341 IOT Logic 4-342 Flash ROM Motion Operation failure of an MCU PWB operation. Motion failure of Flash ROM Initial Actions Procedure Re-installation the software. Switch the power off then on. The problem continues. Return to Service Call Procedures. Procedure CH3.1A, CH3.6A Replace ROM PWB (PL13.1) Connect black meter lead to ground or machine frame.
  • Page 81 4-343 IOT Flash ROM Read Write 4-344 IOT Micro Pitch There is a FLASH ROM operation failure. The MICRO PIT did not occur within the specified time. Procedure Procedure Switch the power off then on. The problem continues. Switch the power off then on. The problem continues. Return to Service Call Procedures.
  • Page 82 4-345 MCU HVPS Communication 4-346 IBT Home Sensor Communication error between MCU PWB and HVPS Control PWB IBT Home Sensor does not detect Belt Home signal. Procedure Procedure BSD: CH3.1B CH3.6A BSD: CH9.19 CH9.31A Between MCU PWB j406-B1(+) and GND(-). +5 VDC is measured. If the IBT was just serviced, verify the installation is correct (REP 9.15).
  • Page 83 4-347 IBT Belt Edge IBT belt edge not in position. Procedure BSD: CH9.19 CH9.31A Check if actuator for IBT Edge Sensor touches belt edge. IBT Edge Sensor touches belt edge. Check actuator installation. Turn the power ON. Between I/F PWB j533-A11(+) and GND(-). Between +3 VDC and +1 VDC is measured.
  • Page 84 4-348 IBT Belt Edge IBT Belt Edge not detected. Procedure BSD: CH9.19 CH9.31A Check if actuator for IBT Edge Sensor touches belt edge. IBT Edge Sensor touches belt edge. Check actuator installation. Turn the power ON. Between I/F PWB j533-A11(+) and GND(-). Between +3 VDC and 1 VDC is measured.
  • Page 85 4-349 Marking Software Logic 4-358 ESS IOT Communication Control Logic detected a fatal failure in the Marking software. Communication failure between the ESS and IOT. Procedure Procedure Switch the power off then on. The problem continues. Switch the power off then on. The problem continues. Return to Service Call Procedures.

  • Page 86: Drum Motor

    Replace Drum Motor (REP 4.4) 1.1). 4-361 Drum Motor Drum Motor failure. Between I/F PWB j535-B1(+) and GND(-). Ensure dC330 [004-003] is entered and press Start. +5 VDC is measured. Procedure BSD: CH9.1 CH9.31A Replace I/F PWB 9.1). Remove Y/M/C/K Drum Assembly. Enter dC330 [004-003] and press Start. Drum Motor Between Drum Motor j210-8(+) and GND(-).
  • Page 87 4-362 IOT NVM Read Write 4-371 IOT Controller Timing Failure Read Write at the MCU PWB NVM R/W. There is a communication failure between the ESS and IOT. Procedure Procedure Switch the power off then on. The problem continues. Switch the power off then on. The problem continues. Return to Service Call Procedures.
  • Page 88 Between Drum Motor K j235-9(+) and GND(-). Ensure dC330 [004-006] is entered and press 4-363 K Drum Motor Start. +5 VDC is measured Drum Motor K failure Check wire breakage and bad connection between Drum Motor K j235-9 and I/FPWB Procedure j534-A7.
  • Page 89 4-414 IBT Belt Cleaner 4-415 2nd BTR Unit IBT Belt Cleaner near end of life. It is time to replace the 2nd BTR UNIT. Procedure Procedure Replace the Cleaner Assembly. The problem continues. Replace the 2nd BTR Unit. The problem continues. Return to Service Call Procedures.

  • Page 90: St Btr Unit

    4-417 1st BTR Unit 4-420 1st BTR Unit IBT Belt Unit near end of life. IBT Belt Unit end of life. Procedure Procedure Replace the IBT Belt Unit. The problem continues. Replace the 1st IBT Belt Unit The problem continues. Return to Service Call Procedures.

  • Page 91: Ibt Belt Cleaner Life End

    4-421 IBT Belt Cleaner Life End 4-605 IOT NVM Corrupt IBT Belt Cleaner Assembly end of life. The system detected that the NVM of the IOT is empty. Procedure Procedure Replace the IBT Belt Cleaner Assembly. The problem continues. Turn the power OFF/ON. The problem continues. Return to Service Call Procedures.

  • Page 92: Belt Tracking

    4-640 Belt Tracking 4-641 Belt Edge IBT tracking failure IBT belt edge not detected. Procedure Procedure BSD: CH9.19 CH9.31A BSD: CH9.19 CH9.31A Check if actuator for IBT Edge Sensor touches belt edge. IBT Edge Sensor touches belt Check if actuator for IBT Edge Sensor touches belt edge. IBT Edge Sensor touches belt edge.

  • Page 93: Belt Edge

    4-642 Belt Edge 4-650 IOT Cycle Down Time Out IBT belt edge not in position. Incorrect print processing continued for 2 minutes. Procedure Procedure BSD: CH9.19 CH9.31A Check the wire between the ESS PWB and the MCU PWB for a poor contact. The problem Check if actuator for IBT Edge Sensor touches belt edge.

  • Page 94: Nd Btr Unit Life End

    4-908 2nd BTR Unit Life End 2nd BTR Unit end of life. Procedure Replace the 2nd BTR UNIT. The problem continues. Return to Service Call Procedures. Replace the MCU PWB 13.1). If the problem continues, replace the MCU NVM PWB 13.1).
  • Page 95 5-110 Registration Sensor On Registration Sensor did not detect a document after the Feed Motor energized. Initial Actions ï Ensure document path is clear. ï Ensure Feed and Nudger Rolls are free of contamination and wear 20.4). Procedure Feed a document and observe the Feed Rolls and prefeed action. The Feed Rolls move down.

  • Page 96: Registration Sensor Off

    5-111 Registration Sensor Off The document did not deactuate the Registration Sensor after the DADF Belt Motor energized. Initial Actions Ensure document path is clear. Procedure Feed a document and observe the Platen Belt. The Platen Belt rotates. Remove Rear Cover (REP 5.18).
  • Page 97 Figure 3 DADF Control PWB Prelaunch Training/Review Status Indicator RAPs 6/02 5-111 DC1632/2240 2-67...

  • Page 98: Registration Sensor Inversion

    5-112 Registration Sensor Inversion The document does not actuate the DADF Registration Sensor after the Belt Motor energized for document inversion. Procedure Select 1 to 1 and make a copy. The document exist the DADF. Go to the RAP for the displayed status code. Figure 3 DADF Control PWB Enter dC330 [005-119] and press Start.

  • Page 99: Registration Sensor Inversion

    5-113 Registration Sensor Inversion The document does not deactuate the DADF Registration Sensor after the Belt Motor ener- gized for document inversion. Procedure Check the following in dC330. ï [5-110] Registration Sensor ï [5-056] DADF Belt Motor ï [5-075] Registration Gate Solenoid The components are good.

  • Page 100: Exit Sensor On

    5-115 Exit Sensor On The DADF Exit Sensor does not detect a document after the DADF Exit Motor energized at document replacement/output. Procedure Check the following in dC330: ï [5-115] DADF Exit Sensor ï [5-081] DADF Exit Motor The components are good. Go to the appropriate circuit and check the component.

  • Page 101: Exit Sensor Off

    5-116 Exit Sensor Off The document does not deactuate the DADF Exit Sensor after the DADF Exit Sensor actuated. Procedure Check the following in dC330: ï [5-115] DADF Exit Sensor ï [5-081] DADF Exit Motor (Check Fuse F2 on DADF PWB) The components are good.

  • Page 102: Document Size Mismatch

    5-195 Document Size Mismatch Different sized documents are detected in the NO MIX mode. Procedure Check the following in dC330: ï [5-150] DADF Size Sensor 1 (Front) ï [5-151] DADF Size Sensor 2 (Rear) The components are good. Figure 3 DADF Control PWB Go to the appropriate circuit and check the component.

  • Page 103: Original Size Sensor

    5-274 Original Size Sensor At power on, the DADF Registration Sensor turns OFF, and the DADF Size Sensor 1 or the DADF Size Sensor 2 turns ON when the document is loaded. (Size Sensor detection failure) Procedure Enter [5-150] and press Start. press Start. actuate sensor. The display changes? Remove DADF Entrance Tray 20.1).

  • Page 104: Dadf Ram Failure

    5-275 DADF Ram Failure RAM failure of the DADF PWB. Procedure Switch the power off then on. The problem continues. Return to Service Call Procedures. Replace the DADF Control PWB 20.3). Status Indicator RAPs Prelaunch Training/Review 6/02 5-275 2-74 DC1632/2240...

  • Page 105: Top Cover Interlock Open

    5-301 Top Cover Interlock Open The Top Cover is open. Procedure Manually actuate DADF Top Cover Interlock Switch (front/rear) at the same time. 5-301 is cleared. Remove DADF Rear Cover (REP 5.18). Close the DADF Top Cover. +5VDC is mea- sured between the DADF Control PWB j599-17 (+) and GND (-).

  • Page 106: Document Sensor Timing

    5-900 Document Sensor Timing A timing error occurred between document sensing and the opening of a DADF Interlock. Procedure Switch the power off then on. The problem continues. Return to Service Call Procedures. Replace the DADF Control PWB 20.3). Status Indicator RAPs Prelaunch Training/Review 6/02 5-900...

  • Page 107: Power On Document Present

    5-901 Power On Document Present The Document Sensor detects a document at Power On. Procedure Check the following in dC330. ï [5-102] DADF Document Sensor The component is good. Go to the appropriate circuit and check the component. Check that the voltage at the customer outlet is in specification and does not drop during machine start.

  • Page 108: Power On Registration Sensor

    5-902 Power On Registration Sensor At Power On, the Registration Sensor detected a document when the Top Cover/platen Inter- lock was closed. Procedure Check the following in dC330. ï [5-110] Registration Sensor The component is good. Go to the appropriate circuit and check the component. Check that the voltage at the customer outlet is in specification and does not drop during machine start.

  • Page 109: Power On Exit Sensor

    5-903 Power On Exit Sensor At Power On, the DADF Exit Sensor detected a document when the Top Cover/platen Interlock was closed. Procedure Check the following in dC330. ï [5-115] DADF Exit Sensor The component is good. Go to the appropriate circuit and check the component. Check that the voltage at the customer outlet is in specification and does not drop during machine start.

  • Page 110: Power On Duplex Sensor

    5-904 Power On Duplex Sensor At Power On, the DADF Duplex Sensor detected a document when the Top Cover/platen Inter- lock was closed. Procedure Check the following in dC330. ï [5-119] DADF Duplex Sensor The component is good. Go to the appropriate circuit and check the component. Check that the voltage at the customer outlet is in specification and does not drop during machine start.

  • Page 111: Document Removed During Start

    5-940 Document Removed During Start Control Logic detected that the document was removed immediately after the DADF started. Procedure Rerun job. 5-940 is declared again. Return to Service Call Procedures. Replace the DADF Control PWB 20.3). Prelaunch Training/Review Status Indicator RAPs 6/02 5-940 DC1632/2240...

  • Page 112: Document Miscount

    5-941 Document Miscount Document miscount. Procedure Rerun job. 5-941 is declared again. Return to Service Call Procedures. Replace the DADF Control PWB 20.3). Status Indicator RAPs Prelaunch Training/Review 6/02 5-941 2-82 DC1632/2240...
  • Page 113 6-277 IISS DADF Communication Communication cannot be established between the IIT/IPS and the DADF Control PWB. Procedure Turn on the power. The CR4 on the DADF Control PWB illuminates. +5VDC is measured between the DADF Control PWB J550-6 (+) and GND (-). Check the +5VDC circuit to the DADF Control PWB j550-6 by referring to Chapter 7 Wiring Data (DADF+5VDC) Replace the DADF Control PWB (PL 20.3).

  • Page 114: Iit Memory Hot Line

    6-312 IIT Memory Hot Line 6-340 IISS RAM TEST ERROR The system detected an open circuit in the IIT Memory Hot Line. At power on, the system detected a IIT/IPS PWB RAM test error. Procedure Procedure Check connections at IIT/IPS PWB. The problem continues. Switch power off then on.

  • Page 115: Iiss Eeprom

    6-345 IISS EEPROM ï The NVM value cannot be written at the IIT/IPS PWB Write. ï A communication failure with the EEPROM was detected. Procedure Check connections at IIT/IPS PWB. The problem continues. Return to Service Call Procedures. Replace the IIT/IPS PWB (PL 18.3). Prelaunch Training/Review Status Indicator RAPs 6/02...

  • Page 116: Ips Fan

    6-355 IPS Fan IPS Fan failure. Procedure Enter dC330 [006-014] and press Start. The IPS FAN energizes. +24VDC is measured between the IIT/IPS PWB j725-2 (+) and GND (-) Visually check the F6 Fuse on the IIT/IPS PWB. The Fuse is open. Turn OFF the power.

  • Page 117: Carriage Position

    ï The Carriage Motor BELT for damage, loosening and disengagement 6-360 Carriage Position ï The Carriage Capstan Shaft/pulley for wear, distortion and chips The CRG Position error was detected. ï Full Rate/Half Rate Carriage Position Adjustment (ADJ ) If no problems are found, replace the IIT/IPS PWB (PL 18.3). Procedure BSD 6.3 BSD 6.12A Turn off the power.

  • Page 118: Scan Registration Sensor

    ï The CARRIAGE CAPSTAN SHAFT/PULLEY for wear, distortion and chips 6-361 Scan Registration Sensor ï Full Rate/Half Rate Carriage Position Adjustment (ADJ ) Registration Sensor failure at CRG INIT If no problems are found, replace the IIT/IPS PWB (PL 18.3). Procedure BSD 6.4 BSD 6.12A Turn off the power.

  • Page 119: Exposure Lamp

    ï The White Reference Board on the reverse side of the Platen Glass for excessive con- 6-371 Exposure Lamp tamination Open circuit of the Lamp was detected. ï The optical light path for contamination If no problems are found, replace the Lens Kit 18.4) (REP 6.4)

  • Page 120: Ros Polygon Motor

    6-372 ROS Polygon Motor ROS Motor failure. Procedure BSD 6.9 BSD 6.1 Enter dC330 [006-031]. +3.3VDC is measured between the MCU PWB j402-3 (+) and GND Check the wire between the ROS ASSY Relay Connector j518-4 and the MCU PWB j402- 3 for an open circuit.

  • Page 121: Ros Sos Y Length

    6-380 ROS SOS Y Length The interval of the ROS SOS (Y) signals exceeds the specified value. Procedure BSD 6.5 BSD 6.1 +5VDC is measured between the MCU PWB j401-b20 (+) and GND (-) Replace the MCU PWB (PL 13.1) Check the wire between the SOS PWB (Y) j516-1 and the MCU PWB j401 for an open circuit.

  • Page 122: Ros Sos Length Fail M

    6-381 ROS SOS Length Fail M 6-382 ROS SOS C Length The interval of the ROS SOS (M) signals exceeds the specified value. The interval of the ROS SOS (C) signals exceeds the specified value. Procedure Procedure BSD 6.6 BSD 6.1 BSD 6.7 BSD 6.1 Check the voltage between j401-b20 (+) and GND (-) on MCU PWB.

  • Page 123: Ros Sos K Length

    6-383 ROS SOS K Length 6-385 ROS ASIC The interval of the ROS SOS (K) signals exceeds the specified value. Operation failure of the ROS ASIC in the MCU PWB. Procedure Procedure BSD 6.8 BSD 6.1 BSD 6.5 BSD 6.1 Check the voltage between the MCU PWB j401-b20 (+) and GND (-).

  • Page 124: Carriage Over Run Right

    ï The CARRIAGE CAPSTAN SHAFT/PULLEY for wear, distortion and chips 6-389 Carriage Over Run Right ï Full Rate/Half Rate Carriage Position Adjustment (ADJ) The carriage has overrun at the Scan End. If no problems are found, replace the IIT/IPS PWB (PL 18.3). Procedure BSD 6.4 BSD 6.12A Turn off the power.

  • Page 125: Carriage Over Run Left

    ï The Carriage Motor BELT for damage, loosening and disengagement 6-390 Carriage Over Run Left ï The CARRIAGE CAPSTAN SHAFT/PULLEY for wear, distortion and chips The CRG has overrun at the Home End. ï Full Rate/Half Rate Carriage Position Adjustment (ADJ) If no problems are found, replace the IIT/IPS PWB (PL 18.3).

  • Page 126: Scan Initialize Motor Driver

    6-391 Scan Initialize Motor Driver The Carriage Motor error was detected after the initialization was started. Procedure BSD 6.4 BSD 6.1 Turn off the power. Remove the following covers: ï TOP COVER ï IIT REAR COVER Measure conductivity of the following: Between the Carriage Motor p739-6 and the IIT/IPS PWB j725-6 Between the Carriage Motor p739-6 and the IIT/IPS PWB j725-5 Between the Carriage Motor p739-4 and the IIT/IPS PWB j725-4...
  • Page 127 7-104 Tray 1 Feed Out Sensor The Tray 1 Feed Out Sensor does not detect paper after feeding from Tray 1. Initial Actions ï Check condition and specification of paper in Tray 1. ï Check the paper path for obstructions. ï...

  • Page 128: Tray 1 Misfeed

    7-105 Tray 1 Misfeed The Tray 1 Feed Out Sensor does not detect paper after feeding from Tray 1. Initial Actions ï Check condition and specification of paper in Tray 1. ï Check the paper path for obstructions. ï Check for wear and clean the Tray 1 Feed Roll, Take Away Roll and the Nudger Roll. Procedure Enter dC330 [008-100] and press Start.
  • Page 129 Figure 3 Takeaway Motor 1 CD Prelaunch Training/Review Status Indicator RAPs 6/02 7-105 DC1632/2240 2-99...

  • Page 130: Tray 2 Misfeed

    7-110 Tray 2 Misfeed The Take Away Sensor does not detect paper after feeding from Tray 2. Initial Actions ï Check condition and specification of paper in Tray 2. ï Check the paper path for obstructions. ï Check for wear and clean the Tray 2 Feeder Roll, Take Away Roll and the Nudger Roll. Procedure Enter dC330 [008-106] and press Start.
  • Page 131 Figure 3 Takeaway Motor 1 CD Prelaunch Training/Review Status Indicator RAPs 6/02 7-110 DC1632/2240 2-101...

  • Page 132: Tray 3 Misfeed

    7-115 Tray 3 Misfeed The Take Away Sensor does not detect paper after feeding from Tray 3. Initial Actions ï Check condition and specification of paper in Tray 3. ï Check the paper path for obstructions. ï Check for wear and clean the Tray 3 Feeder Roll, Take Away Roll and the Nudger Roll. Procedure Enter dC330 [008-102] and press Start.
  • Page 133 Figure 3 Takeaway Motor 1 CD Prelaunch Training/Review Status Indicator RAPs 6/02 7-115 DC1632/2240 2-103...
  • Page 134 7-119 Tray 4 Misfeed The Feed Out Sensor does not detect paper after feeding from Tray 4. Initial Actions ï Check condition and specification of paper in Tray 4. ï Check the paper path for obstructions. ï Check for wear and clean the Tray 4 Feeder Roll, Take Away Roll and the Nudger Roll. Procedure Enter dC330 [008-103] and press Start.
  • Page 135 Figure 3 Takeaway Motor 2 CD Prelaunch Training/Review Status Indicator RAPs 6/02 7-119 DC1632/2240 2-105...
  • Page 136 7-122 Tray 4 Opened The Tray 4 Feed Out Sensor detected paper when Tray 4 is pulled out and pushed in during a print. Initial Actions ï Check condition and specification of paper in Tray 4. ï Check the paper path for obstructions and clean the Tray 4 Feed out Sensor. ï...
  • Page 137 7-250 Tray Communication CAUTION ESS PWB and MCU PWB cannot be replaced at the same time. Communication fault between Tray Module PWB and MCU PWB. Check the wires and connectors. If the check is OK, replace the Tray Module PWB (PL 15.9). If the problem continues, replace the MCU PWB (PL 13.1).
  • Page 138 7-252 Out Module Logic 7-270 Tray 1 Paper Size Sensor Incorrect software data was detected. An abnormal AD value was detected by the Tray 1 Paper Size Sensor. Procedure Initial Actions Switch the power off then on. The problem continues. Ensure that the Paper Guide Tab makes contact with the sensor.
  • Page 139 7-271 Tray 2 Paper Size Sensor 7-274 Tray 5 Paper Size Sensor An abnormal AD value was detected by the Tray 2 Paper Size Sensor. An abnormal AD value was detected by the MSI Paper Size Sensor. Initial Actions Initial Actions Ensure that the Paper Guide Tab makes contact with the sensor.
  • Page 140 7-276 Tray 3 Paper Size Sensor 7-277 Tray 4 Paper Size Sensor An abnormal AD value was detected by the Tray 3 Paper Size Sensor. An abnormal AD value was detected by the Tray 4 Paper Size Sensor. Initial Actions Initial Actions Ensure that the Paper Guide Tab makes contact with the sensor.
  • Page 141 7-281 Tray 1 Lift The Tray 1 Level Sensor does not detect tray lift. Initial Actions Check drive of the following: ï Manually turn the gear at rear of the TRAY 1 to check that the Bottom Plate moves up and down smoothly.
  • Page 142 7-282 Tray 2 Lift The Tray 2 Level Sensor does detect tray lift. Initial Actions Check drive of the following: ï Manually turn the gear at rear of the Tray 2 to check that the Bottom Plate moves up and down smoothly.
  • Page 143 7-291 Tray 3 Lift The Tray 3 Level Sensor does detect tray lift. Initial Actions ï Manually turn the gear at rear of the TRAY 3 to check that the Bottom Plate moves up and down smoothly. ï Gently push Tray 3 in to check the drive transmission is firmly engaged. Procedure Enter dC330 [008-006] and press Start.
  • Page 144 7-293 Tray 4 Lift The Tray 4 Level Sensor does detect tray lift. Initial Actions Check drive of the following: ï Manually turn the gear at rear of the TRAY 4 to check that the Bottom Plate moves up and down smoothly.
  • Page 145 7-397 All Trays Lift Sensors All the Tray Level Sensors did not energize. Procedure Check the dC122 Shutdown History. 007-281, 007-282, 007-283, 007-284, 007-291, or 007- 293 fault has occurred. Replace the following in sequence: ï Tray Module PWB (PL 15.9) (PL 16.15) ï...
  • Page 146 7-930 Tray 1 Paper Size Mismatch The paper in Tray 1 does not match the paper size selected. Procedure The correct size paper is loaded in Tray 1. Load the correct size paper. Go to (RAP7-270). Status Indicator RAPs Prelaunch Training/Review 6/02 7-930 2-116...
  • Page 147 7-931 Tray 2 Paper Size Mismatch 7-932 Tray 3 Paper Size Mismatch The paper in Tray 2 does not match the paper size selected. The paper in Tray 3 does not match the paper size selected. Procedure Procedure The correct size paper is loaded in Tray 2. The correct size paper is loaded in Tray 3.
  • Page 148 7-933 Tray 4 Paper Size Mismatch 7-935 Job Continue Not Available The paper in Tray 4 does not match the paper size selected. Automatic Tray switching cannot be continued because a tray was not programed. Procedure Procedure The correct size paper is loaded in Tray 4. Program the appropriate tray.
  • Page 149 7-954 SMH Size Mismatch (Slow Scan Direction) 7-959 Tray 5 Paper Mismatch 1 The paper in the slow scan direction is shorter than the specified paper size. Other than dedicated stock is detected by the OHP sensor. Procedure Initial Actions ï...
  • Page 150 7-960 Tray 5 Paper Mismatch 2 7-969 Full Paper Stack A different paper type or transparency was detected when plain/heavyweight paper was spec- The Full Paper Stack Sensor detects that Face Down Tray is full. ified. Initial Actions Initial Actions Check the Full Paper Stack Sensor for obstructions and actuator operation.
  • Page 151 8-151 Tray 3 Take Away Sensor On The Take Away Sensor does not detect paper fed from Tray 3. Initial Actions ï Check condition and specification of paper in Tray 3. ï Check the paper path and sensor area for obstructions. ï...
  • Page 152 8-152 Tray 4 Take Away Sensor On The Take Away Sensor does not detect paper fed from Tray 4. Initial Actions ï Check condition and specification of paper in Tray 4. ï Check the paper path and sensor area for obstructions. ï...
  • Page 153 8-164 POB Sensor The POB Sensor did not detect paper after the Registration Clutch Energized. Initial Actions ï Check condition and specification of the paper supply. ï Check for paper on the IBT. ï Check for obstructions in the paper feed path ï...
  • Page 154 8-175 Registration Sensor On Jam Tray 5 The Registration Sensor does not detect paper fed from the MSI. Initial Actions ï Check condition and specification of the paper supply. ï Check for obstructions in the paper feed path ï Clean the MSI Feed Roll and check for ware. ï...
  • Page 155 8-176 Registration Sensor On Jam Tray 1-4 The Registration Sensor does not detect paper fed from each Tray. Initial Actions ï Check condition and specification of the paper supply. ï Check for obstructions in the paper feed path ï Clean the Take Away Roll and check for ware. ï...
  • Page 156 Enter dC330 [008-046] and press Start. The Duplex Gate Solenoid energizes (PL 11.2). 8-180 Registration Sensor On Duplex The Registration Sensor does not detect paper after a duplex feed. Go to OF 99-4 Solenoid/Clutch Open RAP. Initial Actions Check the wires and connectors. If the check is OK, replace the Duplex PWB (PL 12.2). ï...
  • Page 157 8-181 Registration Sensor On Wait Sensor The Registration Sensor does not detect paper after the Duplex Wait Sensor was energized. Initial Actions ï Check condition and specification of the paper supply. ï Check for obstructions in the paper feed path. ï...
  • Page 158 Figure 2 The Duplex Wait Sensor Figure 3 The Duplex Motor Status Indicator RAPs Prelaunch Training/Review 6/02 8-181 2-128 DC1632/2240...
  • Page 159 8-184 Registration Sensor Off The Fuser Exit Switch did not detect paper after the Registration Clutch was energized. Initial Actions ï Check condition and specification of the paper supply. ï Check for obstructions in the paper feed path. ï Check the Fuser Belt and the Heat Roll for damage or ware. ï...
  • Page 160 ï I/F PWB P/J536-B1 and P/J255-4 8-620 Regicon Temp Sensor The Resistance is 1 ohm or less. Environment Sensor not in range. Check the wires and connectors. If the check is OK, replace the replace MCU PWB (PL Procedure 13.1). NOTE: Machine operation continues.
  • Page 161 8-622 Regicon Data Overflow (A1 Patch X) 8-623 Regicon Data Overflow (A2 Patch Y) At A1 patch detection, the XSO correction setting value for either Y, M, C, or K exceeds the set- At A2 patch detection, the YSO correction setting value of either Y, M, C, or K exceeds the set- ting range (NVM value 0 to 472).
  • Page 162 8-624 Regicon Data Overflow (Patch Magnification) 8-625 Regicon Sample Block (A1 Patch-rear) MAG Adjusted Set Point of operation results for each of Y,M,C exceeded the set range (NVM At A1 (IN) patch detection, the number of the sample blocks does not reach the specified num- value: 0~1432).
  • Page 163 8-626 Regicon Sample Block (A1 Patch-front) 8-627 Regicon Sample Lateral (A1 Patch-rear) At A1 (OUT) patch detection, the number of the sample blocks does not reach the specified At A1 (IN) patch detection, the Fast Scan scan position of CYAN color that is the standard for number.
  • Page 164 8-628 Regicon Sample Lateral (A1 Patch-front) 8-629 Regicon Skew (Patch Y) At A1 (OUT) patch detection, the scan position of CYAN color that is the standard for the rest is During A1 Patch detection, skew deviation for Y exceeded tolerance. incorrect.
  • Page 165 8-630 Regicon Skew (Patch M) 8-631 Regicon Skew (Patch K) During A1 Patch detection, skew deviation for M exceeded tolerance. During A1 Patch detection, skew deviation for K exceeded tolerance. NOTE: Machine operation continues. Status Code not displayed on UI. Status Code logged in NOTE: Machine operation continues.
  • Page 166 8-900 Static Jam When the machine power is turned off then on before a paper path fault is cleared, an 8-900 fault will be displayed. A voltage drop or interruption can also cause this fault. Initial Actions ï Check the entire paper path for paper or obstructions. ï...
  • Page 167 9-342 2nd BTR Contact The 2nd BTR did not reach the contact position. Initial Actions ï Clean the 2nd BTR Retract Sensor and check for damage. ï Check the 2nd BTR transmission gears for breakage. Procedure In sequence, enter the following: dC330 [009-051] then dC330 [009-052].
  • Page 168 9-343 2nd BTR Retract The 2nd BTR did not reach the retract position. Initial Actions ï Clean the 2nd BTR Retract Sensor and check for damage. ï Check the 2nd BTR transmission gears for breakage. Procedure In sequence, enter the following: dC330 [009-051] then dC330 [009-052]. The 2BTR contacts and retracts.
  • Page 169 9-348 1st BTR Contact Procedure In sequence, enter the following: dC330 [009-054] then dC330 [009-055]. The 1st BTR con- The 1st BTR did not reach the contact position. tacts and retracts. Initial Actions Go to OF 99-6 Motor Open RAP. ï...
  • Page 170 9-349 1st BTR Retract Procedure In sequence, enter the following: dC330 [009-054] then dC330 [009-055]. The 1st BTR con- The 1st BTR did not reach the retract position. tacts and retracts. Initial Actions Go to OF 99-6 Motor Open RAP. ï...
  • Page 171 Enter dC330 [004-414] then enter dC330 [004-002]. The display changes state. 9-350 IBT Home Sensor The IBT Home Sensor detected the IBT position strip before the IBT Belt made a complete rev- Go to OF 99-2 Transmissive Sensor RAP. olution. Enter dc330 [004-100] then enter dC330 [004-002].

  • Page 172: Drive Logic

    9-351 Drive Logic The IBT Edge Sensor detected that the IBT Belt is not tracking correctly. Initial Actions ï Check the IBT Edge Sensor for damage. Ensure that the actuator is touching the edge of the belt. ï Check the IBT steering drives for damage. Procedure Switch on the power.

  • Page 173: Full Toner Sensor

    9-358 Full Toner Sensor 9-360 Yellow Drum Cartridge Communication The Full Toner Sensor detects a full toner condition. A communication failure with the Yellow Drum Cartridge was detected. Initial Actions Initial Actions ï Ensure that the Waste Toner Cartridge is not full. Check that the Yellow Drum Cartridge is seated correctly.

  • Page 174: Magenta Drum Cartridge Communication

    9-361 Magenta Drum Cartridge Communication 9-362 Cyan Drum Cartridge Communication A communication failure with Magenta Drum Cartridge was detected. A communication failure with the Cyan Drum Cartridge was detected. Initial Actions Initial Actions Check that the Magenta Drum Cartridge is seated correctly. Check that the Cyan Drum Cartridge is seated correctly.

  • Page 175: Black Drum Cartridge Communication

    9-363 Black Drum Cartridge Communication 9-380 ATC Sensor (Y) A communication failure with the Black Drum Cartridge was detected. The ATC Sensor (Y) detects a low TC (toner concentration). Initial Actions Initial Actions Check that the Black Drum Cartridge is seated correctly. ï...

  • Page 176: Atc Sensor (C)

    9-381 ATC Sensor (M) 9-382 ATC Sensor (C) The ATC Sensor (M) detects a low TC (toner concentration) The ATC Sensor (C) detects a low TC (toner concentration) Initial Actions Initial Actions ï Check that Toner/Developer is present. ï Check that Toner/Developer is present. ï...

  • Page 177: Atc Sensor (K)

    9-383 ATC Sensor (K) 9-390 New Toner Cartridge (K) The ATC Sensor (K) detects an insufficient amount of developer material The New Cartridge Detect Switch (K) was not engaged to reset the Accumulative Dispense time NVM value to 0 when a new cartridge was installed. Initial Actions Initial Actions ï...

  • Page 178: New Toner Cartridge (M)

    9-391 New Toner Cartridge (C) 9-392 New Toner Cartridge (M) The New Cartridge Detect Switch (C) was not engaged to reset the Accumulative Dispense When a new Toner Cartridge was installed, the level of the New Cartridge Detect Switch (M) time NVM value to 0 when a new cartridge was installed.

  • Page 179: New Toner Cartridge (Y)

    9-393 New Toner Cartridge (Y) 9-408 Waste Toner Cartridge Near Full When a new Toner Cartridge was installed, the level of the New Cartridge Detect Switch (Y) The Waste Toner Cartridge is nearly full. remained L when it should be changed to H by the Dispense Motor drive. Initial Actions Initial Actions Replace the Waste Toner Cartridge.

  • Page 180: Toner Cartridge (Y) Near Empty

    9-410 Toner Cartridge (Y) Near Empty The Yellow Toner Cartridge is nearly empty/empty. NOTE: Continuous running of high density prints can temporarily deplete the toner supply. Initial Actions ï Ensure that there is toner and the toner is evenly distributed in the cartridge (Y). ï...

  • Page 181: Toner Cartridge (M) Near Empty

    9-411 Toner Cartridge (M) Near Empty The Yellow Toner Cartridge is nearly empty. NOTE: Continuous running of high density prints can temporarily deplete the toner supply. Initial Actions ï Ensure that there is toner and the toner is evenly distributed in the cartridge (M). ï...

  • Page 182: Toner Cartridge (C) Near Empty

    9-412 Toner Cartridge (C) Near Empty The Cyan Toner Cartridge is nearly empty/empty. NOTE: Continuous running of high density prints can temporarily deplete the toner supply. Initial Actions ï Ensure that there is toner and the toner is evenly distributed in the cartridge (C). ï...

  • Page 183: Toner Cartridge (K) Near Empty

    9-413 Toner Cartridge (K) Near Empty 9-428 Change Drum Cartridge (K) Soon The Black Toner Cartridge is nearly empty. The Drum Cartridge (K) needs to be replaced soon/reached end of life. NOTE: Continuous running of high density prints can temporally deplete the toner supply. Procedure Replace the Black Drum Cartridge (refer to Section 6, Machine...

  • Page 184: Change Drum Cartridge (M) Soon

    9-429 Change Drum Cartridge (Y) Soon 9-430 Change Drum Cartridge (M) Soon The Drum Cartridge (Y) needs to be replaced soon. The Drum Cartridge (M) needs to be replaced soon. Procedure Procedure Replace the Yellow Drum Cartridge (refer to Section 6, Machine Consumables).

  • Page 185: Change Drum Cartridge (C) Soon

    9-431 Change Drum Cartridge (C) Soon 9-654 ADC Sensor The Drum Cartridge (C) needs to be replaced soon. The machine logic detected an ADC Sensor operation failure. Procedure Procedure Replace the Cyan Drum Cartridge (refer to Section 6, Machine Consumables). The problem Check 9.4.
  • Page 186 Figure 1 The ADC Sensor Status Indicator RAPs Prelaunch Training/Review 6/02 9-654 2-156 DC1632/2240...

  • Page 187: Environment Sensor Temperature

    9-660 Environment Sensor Temperature Replace the Environment Sensor (PL 1.3). An incorrect value was detected by the Environment Sensor (Temperature). Replace the I/F PWB (PL 9.1) and MCU PWB (PL 13.1) in sequence. Procedure There is 1 Ohm or less measured between the Environment Sensor P255-3 and P255-4 Figure 1 The Environment Sensor Prelaunch Training/Review Status Indicator RAPs...

  • Page 188: Environment Sensor Humidity

    9-661 Environment Sensor Humidity Check the wires and connectors. If the check is OK, replace the MCU PWB (PL An incorrect value was detected by the Environment Sensor (Humidity). 13.1). Procedure Check for an open circuit and poor contact if the check is OK replace the Environment Sensor (PL1.3).

  • Page 189: New Toner Cartridge (C) Detected

    9-670 New Toner Cartridge (K) Detected 9-671 New Toner Cartridge (C) Detected The machine logic detected that the Toner Cartridge has been replaced. This is a message The machine logic detected that the Toner Cartridge has been replaced. This is a message fault only.

  • Page 190: New Toner Cartridge (Y) Detected

    9-672 New Toner Cartridge (M) Detected 9-673 New Toner Cartridge (Y) Detected The machine logic detected that the Toner Cartridge has been replaced. This is a message The machine logic detected that the Toner Cartridge has been replaced.This is a message fault fault only.

  • Page 191: Adc Shutter

    9-684 ADC Shutter Check the wires and connectors. If the check is OK, replace the I/F PWB 9.1). If The machine logic detected an ADC Shutter operation failure. the problem continues, replace the MCU PWB 13.1). If the problem continues, replace the ADC Sensor 1.3).

  • Page 192: Drum (M) Type Mismatch

    9-910 Drum (Y) Type Mismatch 9-911 Drum (M) Type Mismatch Drum Type Mismatch Drum Type Mismatch Initial Actions Initial Actions Ensure that the correct drum type is installed. Ensure that the correct drum type is installed. Procedure Procedure Enter dC330 [009-151, Drum (Y) Data].

  • Page 193: Drum (K) Type Mismatch

    9-912 Drum (C) Type Mismatch 9-913 Drum (K) Type Mismatch Drum Type Mismatch Drum Type Mismatch Initial Actions Initial Actions Ensure that the correct drum type is installed. Ensure that the correct drum type is installed. Procedure Procedure Enter dC330 [009-153 (Drum (C) Data]. The display is H. Enter dC330 [009-154 (Drum (K) Data.

  • Page 194: Toner Cartridge (Y) Empty

    9-920 Toner Cartridge (Y) Empty The Yellow Toner Cartridge is empty. NOTE: Continuous running of high density prints can temporarily deplete the toner supply. Initial Actions ï Ensure that there is toner and the toner is evenly distributed in the cartridge (Y). ï...

  • Page 195: Toner Cartridge (M) Empty

    9-921 Toner Cartridge (M) Empty The Yellow Toner Cartridge is empty. NOTE: Continuous running of high density prints can temporarily deplete the toner supply. Initial Actions ï Ensure that there is toner and the toner is evenly distributed in the cartridge (M). ï...

  • Page 196: Toner Cartridge (C) Empty

    9-922 Toner Cartridge (C) Empty The Cyan Toner Cartridge is empty. NOTE: Continuous running of high density prints can temporally deplete the toner supply. Initial Actions ï Ensure that there is toner and the toner is evenly distributed in the cartridge (C). ï...

  • Page 197: Toner Cartridge (K) Empty

    9-923 Toner Cartridge (K) Empty The Black Toner Cartridge is empty. NOTE: Continuous running of high density prints can temporally deplete the toner supply. Initial Actions ï Ensure that there is toner and the toner is evenly distributed in the cartridge (K). ï...

  • Page 198: Waste Toner Cartridge Full

    9-924 Waste Toner Cartridge Full 9-925 Waste Toner Cartridge Not Set The Waste Toner Cartridge is full. The Waste Toner Cartridge was not installed correctly Initial Actions Initial Actions Replace the Waste Toner Cartridge. Check the Full Toner Sensor for contaminants. Ensure that the Waste Toner Cartridge is installed correctly.

  • Page 199: Change Drum Cartridge (C) End Of Life

    9-926 Drum Cartridge (K) End Of Life 9-927 Change Drum Cartridge (C) End Of Life The Drum Cartridge (K) needs to be replaced. The Drum Cartridge (C) needs to be replaced. Procedure Procedure Replace the Black Drum Cartridge (refer to Section 6, Machine Consumables).

  • Page 200: Drum Cartridge (Y) End Of Life

    9-928 Drum Cartridge (M) End Of Life 9-929 Drum Cartridge (Y) End Of Life The Drum Cartridge (M) needs to be replaced. The Drum Cartridge (Y) needs to be replaced. Procedure Procedure Replace the Magenta Drum Cartridge (refer to Section 6, Machine Consumables).

  • Page 201: Black Drum Cartridge Not Detected

    9-930 Black Drum Cartridge Not Detected 9-931 Cyan Drum Cartridge Not Detected The machine logic detected that Black Drum Cartridge is not installed. The machine logic detected that Cyan Drum Cartridge is not installed. Initial Actions Initial Actions ï Ensure Black Drum Cartridge is installed correctly. ï...

  • Page 202: Magenta Drum Cartridge Not Detected

    9-932 Magenta Drum Cartridge Not Detected 9-933 Yellow Drum Cartridge Not Detected The machine logic detected that Magenta Drum Cartridge is not installed. The machine logic detected that the Yellow Drum Cartridge is not installed. Initial Actions Initial Actions ï Ensure Magenta Drum Cartridge is installed correctly.
  • Page 203 10-105 Face Up Exit Sensor On Go to the OF 99-4 Solenoid/Clutch RAP. The Face Up Exit Sensor did not energize. Enter dC330 [008-045] and press Start. The Exit Gate Solenoid energizes (PL 11.2). Initial Actions ï Check condition and specification of the paper supply. Go to OF 99-4 Solenoid/Clutch RAP.
  • Page 204 Figure 4 The 2ND BTR Retract Motor CD Status Indicator RAPs Prelaunch Training/Review 6/02 10-105 2-174 DC1632/2240...
  • Page 205 10-106 Face Up Exit Sensor Off 10-110 Fuser Exit Switch On (Face Down/duplex) The Face Up Exit Sensor did not de-energize. The Fuser Exit Switch did not energize. Initial Actions Initial Actions ï Check condition and specification of the paper supply. ï...
  • Page 206 Figure 2 Exit Gate Solenoid CD Figure 3 Registration Clutch CD Figure 4 2ND BTR Retract Motor Status Indicator RAPs Prelaunch Training/Review 6/02 10-110 2-176 DC1632/2240...
  • Page 207 Enter dC330 [008-045] and press Start. The Exit Gate Solenoid energizes (PL 11.2). 10-111 Fuser Exit Switch Off (Face Down) The Fuser Exit Switch did not de-energize. Go to OF 99-4 Solenoid/Clutch RAP. Initial Actions The switch and solenoid are operating correctly. If the problem continues, check the wires and ï...
  • Page 208 10-125 Duplex Wait Sensor On Go to OF 99-6 Motor RAP. The Duplex Wait Sensor did not energize Enter dC330 [008-046] and press Start. The Duplex Gate Solenoid energizes. Initial Actions ï Check condition and specification of paper in Tray 2. Go to OF 99-4 Solenoid/Clutch RAP.
  • Page 209 Figure 2 Duplex Motor CD Figure 4 Inverter Forward Clutch CD Figure 3 Duplex Exit Gate Solenoid Prelaunch Training/Review Status Indicator RAPs 6/02 10-125 DC1632/2240 2-179...
  • Page 210 10-348 Main Heater Over Heat The Front Thermistor detected an overheat condition. Procedure NOTE: To clear this fault, re-set the value of dC131 [744-003] to "0". Turn off the power, remove the Fuser Assembly. and allow it to cool down. Measure the resistance between P/J600-4 and P/J600-6 on the Fuser Assembly.
  • Page 211 Figure 2 Fuser Main Heater and Sub Heater CD Prelaunch Training/Review Status Indicator RAPs 6/02 10-348 DC1632/2240 2-181...
  • Page 212 10-349 Front Thermistor Open The machine logic detected an open circuit in the Front Thermistor. Procedure Turn off the power, remove the Fuser Assembly, and allow it to cool down. Measure the resistance between P/J600-4 and P/J600-6 on the Fuser Assembly. The resis- tance is between 30 and 190 K Ohmís.
  • Page 213 Check the wires and connectors. If the check is OK, replace the AC Drive PWB (PL 9.2). 10-350 Sub Heater Over Heat The Rear Thermistor detected an over heat condition. Procedure NOTE: To clear this fault, re-set the value of dC131 [744-003] to "0".
  • Page 214 10-351 Rear Thermistor Open The machine logic detected an open circuit in the Rear Thermistor. Procedure Turn off the power, remove the Fuser Assembly and allow it to cool down. Measure the resistance between P/J600-7 and P/J600-9 on the Fuser Assembly. The resis- tance is between 30 and 190 K Ohmís.
  • Page 215 10-352 Main Heater Warm Up The temperature did not reach the READY temperature within the specified time. Procedure Turn off the power, remove the Fuser Assembly. and allow it to cool down. Measure the resistance between P/J600-4 and P/J600-6 on the Fuser Assembly. The resistance is between 30 and 190 K Ohmís.
  • Page 216 Figure 2 Fuser Main Heater and Sub Heater CD Status Indicator RAPs Prelaunch Training/Review 6/02 10-352 2-186 DC1632/2240...
  • Page 217 10-353 Main Heater On Time The Main Heater remained on for more than the specified time. Procedure Turn off the power, remove the Fuser Assembly. and allow it to cool down. Measure the resistance between P/J600-4 and P/J600-6 on the Fuser Assembly. The resistance is between 30 and 190 K Ohmís.
  • Page 218 Figure 2 Fuser Main Heater and Sub Heater CD Status Indicator RAPs Prelaunch Training/Review 6/02 10-353 2-188 DC1632/2240...
  • Page 219 10-354 Sub Heater Warm Up Check the wires and connectors. If the check is OK, replace the AC Drive PWB (PL 9.2). The temperature did not reach the READY temperature. Procedure NOTE: To clear this fault, re-set the value of dC131-744-003 to "0".
  • Page 220 10-356 Sub Heater On Time The Sub Heater remained on for more than the specified time. Procedure Turn off the power, remove the Fuser Assembly. and allow it to cool down. Measure the resistance between P/J600-7 and P/J600-9 on the Fuser Assembly. The resis- tance is between 30 and 190 K Ohmís.
  • Page 221 Figure 2 Fuser Main Heater and Sub Heater CD Prelaunch Training/Review Status Indicator RAPs 6/02 10-356 DC1632/2240 2-191...
  • Page 222 10-398 Fan Lock The machine logic detected a failure of the Fuser Fan, LVPS Fan or the Rear Fan. Procedure Enter dC330 [004-050]. The Fuser Fan revolves at high speed. There is +24VDC measured at J222-4. Check the wires and connectors. If the check is OK, replace the MCU PWB (PL 13.1).
  • Page 223 Figure 3 The LPVS Fan CD Prelaunch Training/Review Status Indicator RAPs 6/02 10-398 DC1632/2240 2-193...
  • Page 224 10-420 Fuser Near End Of Life 10-421 Fuser End Of Life Replace the Fuser Assembly in X copies. Fuser at end of life. Procedure Procedure The Fuser Assembly was replaced. The Fuser Assembly was replaced. Replace the Fuser Assembly (PL 7.2) Replace the Fuser Assembly (PL 7.2).
  • Page 225 12-100 H Transport Entrance Sensor On Entrance Gate In The H Transport Entrance Sensor does not detect paper within the specific time after the Reg- Sensor Solenoid istration Clutch (in IOT) actuated. Procedure Enter dC330 [012-001] and press Start. The Finisher Drive Motor energizes. Press Stop.
  • Page 226 Figure 4 Finisher Drive Motor CD Figure 5 Finisher PWB Status Indicator RAPs Prelaunch Training/Review 6/02 12-100 2-196 DC1632/2240...
  • Page 227 12-102 H Transport Entrance Sensor Off Paper did not deactuate the H Transport Entrance Sensor. Procedure Open the H Transport. Check H Transport Belts, H Transport Belt Drive Rolls, and Guides on H Transport Cover for installation or damage problems. The components are good. Repair as required 17.3, 17.4).
  • Page 228 12-104 H Transport Exit Sensor On The H Transport Exit Sensor did not detect paper within the specific time after the H Transport Entrance Sensor has detected the paper. (The specified time differs depending on the paper size.) Procedure Enter dC330 [012-104] and press Start.
  • Page 229 12-106 H Transport Exit Sensor Off Paper did not deactuate the H Transport Exit Sensor. Procedure Enter dC330 [012-217] and press Start. Actuate and deactuate the Decurler Cam Home Sen- sor. The display changes. Check the circuit of the Decurler Cam Home Sensor (Figure Enter dC330...
  • Page 230 12-120 Compiler Entrance Sensor On The Compiler Entrance Sensor did not detect paper. Procedure Enter dC330 [012-101] and press Start. Actuate and deactuate the Complier Entrance Sen- sor. The display changes. Check the circuit of the Complier Entrance Sensor (Figure Check the following: ï...
  • Page 231 12-122 Compiler Entrance Sensor Off Paper does not deactuate the Compiler Entrance Sensor. Procedure Make a copy and observe paper in the Compiler Tray. The copy enters the Compiler Tray. There is a drives problem. Check the following: ï The paper path failure for burr and foreign substance. ï...
  • Page 232 12-170 Set Eject The Compiler Paper Sensor did not deactuate after the Eject Motor energized. Procedure Enter dC330 [012-102] and press Start. Actuate and deactuate the Compiler Paper Sensor. The display changes. Repair the sensor as required 17.10) for mechanical problems. If the sensor is mechanically good, check the circuit of the Compiler Paper Sensor (Figure Check the following:...
  • Page 233 12-241 Staple Move Sensor On ï The Staple Move Sensor did not turn on within 2sec after the system has started to move to the Staple Position and the Staple Move Sensor has turned off. ï The Staple Move Sensor did not turn on after the move to the Staple Position has com- pleted.
  • Page 234 12-242 Staple Move Sensor Off ï The Staple Move Sensor did not turn off within 500ms after the move to the Staple Posi- tion has started. ï The Staple Move Sensor turned off after Staple Position has been fixed. ï The Staple Move Sensor did not turn off within 500ms after it has turned on when paper passed through the 1st position of the DUAL STAPLE at moving to the Rear Staple Posi- tion.
  • Page 235 Check conductivity of the following: 12-244 Staple Home Sensor ï Between the Finisher PWB p/j ~ Stapler Assembly p/j The Staple Head Home Sensor never turn on within 200ms after the STAPLER MOTOR ï Between the Finisher PWB p/j ~ Stapler Assembly p/j started to revolve backward (open).
  • Page 236 Figure 3 Stapler Assembly Logic Power CD Figure 4 Finisher PWB Status Indicator RAPs Prelaunch Training/Review 6/02 12-244 2-206 DC1632/2240...
  • Page 237 12-252 Front Tamper Front Tamper Motor Compiler Front ï With the Front Tamper Home Sensor off the Front Tamper Home Sensor did not turn on Connection Paper Tamper within 800ms after move to the Front Tamper Home position has begun. Sensor Home ï...
  • Page 238 Figure 3 Front Tamper Motor CD Figure 4 Finisher PWB Status Indicator RAPs Prelaunch Training/Review 6/02 2-208 DC1632/2240...
  • Page 239 12-253 Rear Tamper ï With the Rear Tamper Home Sensor off The Rear Tamper Home Sensor did not turn on within 800ms after move to the Rear Tamper Home position has begun. ï With the Rear Tamper Home Sensor on: The Rear Tamper Home Sensor did not turn off when the Rear Tamper Home Sensor is deactuating.
  • Page 240 Figure 4 Finisher PWB Status Indicator RAPs Prelaunch Training/Review 6/02 12-253 2-210 DC1632/2240...

  • Page 241: Stacker Tray

    12-254 Stacker Tray Stack ï The Stack Height Sensor did not detect that the tray went down within 500ms after the Height Stacker Tray lowered at initialization. Sensor ï The Stack Height Sensor did not detect that the tray went up within 5sec after the Stacker Tray lifted up.
  • Page 242 Figure 4 Finisher PWB Status Indicator RAPs Prelaunch Training/Review 6/02 12-254 2-212 DC1632/2240...
  • Page 243 If no problems are found, replace the Stacker Motor 17.11). 12-255 Stacker Tray Upper Limit If the problem continues, replace the Finisher PWB 17.13). ï The system detected that the Stacker Tray Upper Limit Sensor was turned on after the Stacker Tray had begun lifting up.
  • Page 244 Figure 3 Stack Height Sensor Figure 4 Stacker Motor CD Figure 5 Finisher PWB Status Indicator RAPs Prelaunch Training/Review 6/02 12-255 2-214 DC1632/2240...
  • Page 245 12-256 Staple Front Corner Sensor On ï The Stapler Front Corner Sensor does not turn on within 2sec after starting to move to Front Corner. ï The Stapler Front Corner Sensor remained on when starting to move to Front Corner. Procedure Open the Finisher Front Cover.
  • Page 246 Figure 4 Finisher PWB Status Indicator RAPs Prelaunch Training/Review 6/02 12-256 2-216 DC1632/2240...
  • Page 247 12-257 Staple Front Corner Sensor Off ï The Staple Front Corner Sensor does not turn off after the move from Front Corner has completed. ï The Staple Front Corner Sensor does not turn off within 200ms after starting to move from Front Corner.
  • Page 248 Figure 4 Finisher PWB Status Indicator RAPs Prelaunch Training/Review 6/02 12-257 2-218 DC1632/2240...
  • Page 249 12-260 Eject Clamp Home Sensor On The Eject Clamp Home Sensor does not turn on after the Eject Clamp up started. Procedure Remove the Eject Clamp Home Sensor bracket. (Leave the Connector plugged in) Enter dC330 [012-210] and press Start. Actuate the Eject Clamp Home Sensor with a sheet of paper.
  • Page 250 Figure 4 Finisher PWB Status Indicator RAPs Prelaunch Training/Review 6/02 12-260 2-220 DC1632/2240...
  • Page 251 12-262 Eject Clamp Home Sensor Off The Eject Clamp Home Sensor does not turn off within 200ms after the Eject Clamp DOWN has started. Procedure Remove the Eject Clamp Home Sensor bracket. (Leave the Connector plugged in) Enter dC330 [012-210] and press Start. Actuate the Eject Clamp Home Sensor with a sheet of paper.
  • Page 252 Figure 4 Finisher PWB Status Indicator RAPs Prelaunch Training/Review 6/02 12-262 2-222 DC1632/2240...
  • Page 253 12-267 Decurler Decurler Cam Clutch The Decurler Cam Home Sensor did not actuate after the Decurler Cam Clutch energized. Compiler Procedure Entrance Open H Transport Cover and cheat the H Transport Cover Interlock Sensor (Figure 1). The H Sensor Decurler Transport Belts rotate.
  • Page 254 Figure 5 Finisher PWB Status Indicator RAPs Prelaunch Training/Review 6/02 12-267 2-224 DC1632/2240...
  • Page 255 12-281 Set Clamp Eject Clamp Home Sensor The Set Clamp Home Sensor does not turn on within 200ms after the Set Clamp has started Clamp operation. Home Sensor Procedure Enter dC330 [012-211] and press Start. Rotate the Actuator and turn the Set Clamp Home Sensor on/off.
  • Page 256 Figure 4 Finisher PWB Status Indicator RAPs Prelaunch Training/Review 6/02 12-281 2-226 DC1632/2240...
  • Page 257 12-301 Top Cover Interlock The Top Cover Interlock is open. Procedure Cheat the Top Cover Interlock Switch. 12-301 is cleared. +5 VDC is measured between the Finisher PWB p/j (+) and Finisher PWB Chassis (- Replace the Finisher PWB 17.13). +5 VDC is measured between the Top Cover Interlock Switch p/j (+) and Finisher Figure 2 Top Cover Interlock Switch CD PWB Chassis (-).
  • Page 258 12-302 Front Door Interlock Open The Front Door Interlock is open. Procedure Cheat the Front Door Interlock Switch. Has the display of 012-302 been cleared. +5 VDC is measured between the Finisher PWB p/j (+) and Finisher PWB Chassis (- Replace the Finisher PWB 17.13).
  • Page 259 12-303 H Transport Interlock Open The H Transport Interlock Sensor detected open. Procedure Block the H Transport Interlock Sensor with a sheet of paper. Has the display of 012-303 been cleared. +5 VDC is measured between the Finisher PWB p/j (+) and Finisher PWB Chassis (- Replace the Finisher PWB 17.13).
  • Page 260 12-305 Docking Interlock Open Top Cover The Docking Interlock is open. Interlock Switch Procedure Block the Docking Interlock Sensor with a sheet of paper. Has the display of 012-305 been cleared. +5 VDC is measured between the Finisher PWB p/j (+) and Finisher PWB Chassis (- Front Door Interlock Switch...
  • Page 261 Figure 3 Finisher PWB Prelaunch Training/Review Status Indicator RAPs 6/02 12-305 DC1632/2240 2-231...
  • Page 262 12-350 Finisher Communication Communication cannot be established between the MCU PWB and the Finisher PWB. Procedure Switch the power off then on. CR7 on the Finisher PWB is lit. +24 VDC is measured between the Finisher PWB p/j (+) and Finisher PWB Chassis (-).
  • Page 263 12-399 Staple Mode Logic A paper size and staple mode that cannot be specified were specified. Procedure Reprogram job. Prelaunch Training/Review Status Indicator RAPs 6/02 12-399 DC1632/2240 2-233...
  • Page 264 12-901 Power On H Transport Entrance Sensor The H Transport Entrance Sensor detected a paper at power on, when all the interlock were closed, or at initialization. Procedure Check the following: ï The Actuator for return failure ï Enter dC330 [012-103] and press Start. Check only the signal wire of the sensor. ï...
  • Page 265 12-902 Power On H Transport Exit Sensor The H Transport Exit Sensor detected a paper at power on, when all the INTERLOCK were closed, or at initialization. Procedure Check the following: ï The Actuator for return failure ï Enter dC330 [012-104] and press Start. Check only the signal wire of the sensor. ï...
  • Page 266 12-903 Power On Compiler Entrance Sensor The Compiler Entrance Sensor detected a paper at power on, when all the INTERLOCK were closed, or at initialization. Procedure Check the following: ï The Actuator for return failure ï Enter dC330 [012-101] and press Start. Check only the signal wire of the sensor. ï...
  • Page 267 12-904 Power On Compiler Paper Sensor ï The Compiler Paper Sensor continues to detect paper when the paper was output auto- matically due to the power on initialization. ï The Compiler Paper Sensor detected paper with no history of paper output to the Com- piler Tray when all the interlocks were closed.
  • Page 268 12-910 Staple Feed Ready Replace the Finisher PWB 17.13). ï At the staple preparation operation at initialization, the Staple Ready Sensor does not go to ready (L) status after 13 times of stapling operation. Check conductivity of the following: ï The Stapler Ready Sensor is turned off (H) just before the Staple.
  • Page 269 Figure 2 Staple Motor CD Figure 3 Finisher PWB Prelaunch Training/Review Status Indicator RAPs 6/02 12-910 DC1632/2240 2-239...
  • Page 270 12-911 Stacker Lower Safety Warning The Height Alignment was not successful within 250ms during Tray lowering while stacking. Procedure Check the following: This Fault Code is an operation message. No need for servicing If the display of 012-911 has not been cleared after removing paper in the Stacker Tray, check the following: ï...
  • Page 271 12-914 Stacker Tray Staple Set The STAPLE SET count of the Stacker Tray exceeded 50 sets at the Staple Set Eject opera- tion. Procedure Check the following: This Fault Code is an operation message. No need for servicing If the display of 012-914 has not been cleared after removing the Staple Set, check the following: ï...
  • Page 272 12-916 Stapling The Staple Head Home Sensor turned on by the open operation while the Sensor failed to turn on (stapling was not available due to an error) after the Staple Head began to close. Procedure Enter dC330 [012-020] and press Start. The STAPLE MOTOR energizes. Check conductivity of the following: ï...
  • Page 273 Figure 3 Finisher PWB Prelaunch Training/Review Status Indicator RAPs 6/02 12-916 DC1632/2240 2-243...
  • Page 274 ï The Stacker Motor Gear for wear and damage 12-960 Stacker Tray Full Stack ï The Stacker Tray for dragging and improper installation ï The system detected Small Size Paper full during the Stacker Tray Height Adjustment ï The Stacker Elevator Belt/rack/gear for wear and damage operation during lowering.
  • Page 275 Figure 3 Stack B Sensor CD Figure 4 Stacker Motor CD Figure 5 Finisher PWB Prelaunch Training/Review Status Indicator RAPs 6/02 12-960 DC1632/2240 2-245...

  • Page 276: Mix Full Stack

    ï The Stacker Motor Gear for wear and damage 12-961 Mix Full Stack ï The Stacker Tray for dragging and improper installation ï Compared to the maximum paper size that was loaded at the previous job, the paper size ï The Stacker Elevator Belt/rack/gear for wear and damage (either feed direction or width direction) of the next job is bigger.
  • Page 277 Figure 3 Stack B Sensor CD Figure 6 Finisher PWB Figure 4 Stack Paper Sensor CD Figure 5 Stacker Motor CD Prelaunch Training/Review Status Indicator RAPs 6/02 12-961 DC1632/2240 2-247...

  • Page 278: Staple Near Empty

    12-965 Staple Near Empty ï The Low Staple Switch detected Low Staple at Power On and Interlock Close. ï The Low Staple Switch detected Low Staple at Staple Head Close. Procedure Install a new Staple Cartridge loaded with staples. +5VDC measured between the Finisher PWB p/j (+) and Finisher PWB Chassis (-).

  • Page 279: Scratch Sheet Compile

    12-966 Scratch Sheet Compile An abnormal paper (SCRATCH SHEET) is output to the COMPILER. Procedure This Fault Code is an operator message. No service required Prelaunch Training/Review Status Indicator RAPs 6/02 12-966 DC1632/2240 2-249...

  • Page 280: Iot Top Tray Full

    12-969 IOT Top Tray Full The Top Tray Full Sensor has detected FULL status for 10 sec continuously. Procedure Enter dC330 [012-215] and press Start. Move paper near the Top Tray Full Sensor, then away from it. The display changes. Check the Top Tray Full Sensor using the Generic Reflective Sensor RAP.

  • Page 281: X Pio Failure

    15-362 X Hard Failure 15-367 X PIO Failure Communication Failure. Communication Failure. Procedure Procedure Switch the power off then on. The problem continues. Switch the power off then on. The problem continues. Return to Service Call Procedures. Return to Service Call Procedures. Check the connectors on the IIT/IPS PWB (PL 18.3).

  • Page 282: X Pio Initialization Failure 1

    15-370 X PIO Initialization Failure 1 15-371 X PIO Initialization Failure 2 Communication Failure. Communication Failure. Procedure Procedure Switch the power off then on. The problem continues. Switch the power off then on. The problem continues. Return to Service Call Procedures. Return to Service Call Procedures.

  • Page 283: X Pio Initialization Failure 3

    15-372 X PIO Initialization Failure 3 15-375 X PIO Before Scan Failure Communication Failure. Communication Failure. Procedure Procedure Switch the power off then on. The problem continues. Switch the power off then on. The problem continues. Return to Service Call Procedures. Return to Service Call Procedures.

  • Page 284: X Pio Non-Match Failure 1

    15-376 X PIO Non-match Failure 1 15-377 X PIO Non-match Failure 2 Communication Failure. Communication Failure. Procedure Procedure Switch the power off then on. The problem continues. Switch the power off then on. The problem continues. Return to Service Call Procedures. Return to Service Call Procedures.

  • Page 285: Ccd Agc

    15-380 CCD AGC 15-381 CCD AGC Automatic Gain Control (AGC) for CCD Channel 1 red failed. Automatic Gain Control (AGC) for CCD Channel 2 red failed. Initial Actions Initial Actions ï Verify that Platen Glass is installed correctly. ï Verify that Platen Glass is installed correctly. ï...

  • Page 286: Ccd Agc

    15-382 CCD AGC 15-383 CCD AGC Automatic Gain Control (AGC) for CCD Channel 3 green failed. Automatic Gain Control (AGC) for CCD Channel 4 green failed. Initial Actions Initial Actions ï Verify that Platen Glass is installed correctly. ï Verify that Platen Glass is installed correctly. ï...

  • Page 287: Ccd Agc

    15-384 CCD AGC 15-385 CCD AGC Automatic Gain Control (AGC) for CCD Channel 5 blue failed. Automatic Gain Control (AGC) for CCD Channel 6 blue failed. Initial Actions Initial Actions ï Verify that Platen Glass is installed correctly. ï Verify that Platen Glass is installed correctly. ï...

  • Page 288: X Detail Failure

    15-790 X Detail Failure Communication Failure. Procedure Switch the power off then on. The problem continues. Check the connectors on the IIT/IPS PWB (PL 18.3). If the check ia OK, replace the IIT/ IPS PWB (PL 18.3). Return to Service Call Procedures. Status Indicator RAPs Prelaunch Training/Review 6/02...

  • Page 289: Iit Interface

    16-311 Scanner 16-315 IIT Interface Scanner not detected during power up. IIT interface error. Procedure Procedure Switch power off then on. The problem continues. Switch power off then on. The problem continues. Return to service call procedures. Return to service call procedures. Check connections between Scanner and IOT.

  • Page 290: Page Memory

    16-316 Page Memory 16-317 Page Memory Page memory not detected. Page Memory error. Procedure Procedure Switch power off then on. The problem continues. Switch power off then on. The problem continues. Return to service call procedures. Return to service call procedures. Check installation of Page Memory of the Scanner.

  • Page 291: Optional Page Memory

    16-318 Optional Page Memory 16-450 SMB Host Name Optional page memory error. PC of the same host name is duplicated on a network. Procedure Procedure Switch power off then on. The problem continues. Switch power off then on. The problem continues. Return to service call procedures.

  • Page 292: Ip Address Duplicated

    16-452 IP Address Duplicated 16-453 IP Address Acquisition PC of the same IP address exists on a network. The IP address failed to be granted from the DHCP server. Procedure Procedure Switch power off then on. The problem continues. Switch power off then on. The problem continues. Return to service call procedures.

  • Page 293: Dynamic Dns Update

    16-454 Dynamic DNS Update 16-460 Full Status Detected Dynamic DNS update failed. Full Status Detected at HD Access. Procedure Procedure Switch power off then on. The problem continues. Switch power off then on. The problem continues. Return to service call procedures. Return to service call procedures.

  • Page 294: Read Error (Partition B)

    16-590 Read Error (Partition A) 16-591 Read Error (Partition B) A verify error occurred in the HD partition A at PC-Diag operation from PWS. A verify error occurred in the HD partition B at PC-Diag operation from PWS. Procedure Procedure Switch power off then on.

  • Page 295: Read Error (Partition D)

    16-592 Read Error (Partition C) 16-593 Read Error (Partition D) A verify error occurred in the HD partition C at PC-Diag operation from PWS. A verify error occurred in the HD partition D at PC-Diag operation from PWS. Procedure Procedure Switch power off then on.

  • Page 296: Read Error (Partition H)

    16-594 Read Error (Partition E) 16-595 Read Error (Partition H) A verify error occurred in the HD partition E at PC-Diag operation from PWS. A verify error occurred in the HD partition H at PC-Diag operation from PWS. Procedure Procedure Switch power off then on.

  • Page 297: Plw Memory

    16-701 PLW Memory 16-702 PLW Memory An insufficient memory is detected while using the ART EX. System detected insufficient buffer for the print page that cannot be compressed. Procedure Procedure Switch power off then on. The problem continues. Switch power off then on. The problem continues. Return to service call procedures.

  • Page 298: Email To Invalid Box

    16-703 Email To Invalid Box 16-704 Security Box System detected an unopened or invalid Mailbox and aborted a job when receiving an Email. The system detected that a Mailbox was full (it exceeded the maximum number of documents per Box) and aborted a job. Full status was detected at HD access and a job was aborted. Procedure Procedure Switch power off then on.

  • Page 299: Security Storage Without Hd

    16-705 Security Storage without HD 16-706 Maximum User Number Registry for Secure Print has failed because Security Storage cannot be done due to no HD The system detected that a job exceeded the maximum number of users for Secure and Proof available.

  • Page 300: Plw Command

    16-709 PLW Command 16-716 Spool TIFF Data An ART EX Command error has occurred during PLW processing. Unable to spool TIFF files because disk capacity is exceeded. Procedure Procedure Switch power off then on. The problem continues. Switch power off then on. The problem continues. Return to service call procedures.

  • Page 301: Other Errors

    16-721 Other Errors 16-726 Decomposer Auto Judgement An error occurred during printing that is not defined. Cannot switch decomposer; a print Language auto judgement error occurred. Auto Judgement Error Procedure Switch power off then on. The problem continues. Procedure Return to service call procedures. Switch power off then on.

  • Page 302: Tiff Data

    16-728 TIFF Data 16-729 TIFF Data The data contains a Tag that is not set in the Image File Expansion Library. The specified settings exceed the upper limit of the valid number of colors and pixels. Procedure Procedure Switch power off then on. The problem continues. Switch power off then on.

  • Page 303: Art Command

    16-730 ART Command 16-731 TIFF Data ART IV Command Invalid. Invalid TIFF Data. The TIFF data is broken or cut halfway. Procedure Procedure Switch power off then on. The problem continues. Switch power off then on. The problem continues. Return to service call procedures. Return to service call procedures.
  • Page 304 16-735 Job Template 16-737 Server Read The system tried to output the Job Template List while the Job Template was being updated. Read error from the Job Template Pool Server Procedure Procedure Switch power off then on. The problem continues. Switch power off then on.
  • Page 305 16-739 Job Template Path 16-740 Job Template Login The specified path of the Job Template Pool Server cannot be found. Job Template Server Login Error. Cannot log in to the Job Template Pool Server. Procedure Procedure Switch power off then on. The problem continues. Switch power off then on.
  • Page 306 16-741 Job Template Connection 16-742 HD File Cannot connect to the Job Template Pool Server. File system was full when the Job Template was stored into the local HD. Procedure Procedure Switch power off then on. The problem continues. Switch power off then on. The problem continues. Return to service call procedures.
  • Page 307 16-743 Job Template Installation 16-744 Job Template Address Job template pool server installation error or job template pool server setting failure The Job Template Pool Server address cannot be solved (Response to the DNS library error) Procedure Procedure Switch power off then on. The problem continues. Switch power off then on.
  • Page 308 16-745 Job Template Definition 16-748 HD Full The Job Template Pool Server address cannot be solved (The DNS address is not set) Full status was detected at HD access and a job was aborted. Procedure Procedure Switch power off then on. The problem continues. Switch power off then on.
  • Page 309 16-749 XJCL Syntax 16-757 Auditron User Syntax error of the JCL command was detected. Invalid Auditron User Procedure Procedure Switch power off then on. The problem continues. Switch power off then on. The problem continues. Return to service call procedures. Return to service call procedures.
  • Page 310 16-758 Auditron Function 16-759 Auditron Limit An auditron function is disabled. Auditron reached limit. Procedure Procedure Switch power off then on. The problem continues. Switch power off then on. The problem continues. Return to service call procedures. Return to service call procedures. Consult the account administrator to add a right.
  • Page 311 16-760 Decomposer 16-761 FIFO Error during decompose processing. Image Enlargement Error, FIFO EMPTY Error. Procedure Procedure Switch power off then on. The problem continues. Switch power off then on. The problem continues. Return to service call procedures. Return to service call procedures. Print in fast print mode.
  • Page 312 16-762 Decomposer 16-763 Patch The print language is not installed or an unsupported function (print language, print utility, etc.) Original patch does not exist. was required. The Decomposer specified with PJL or Auto SW is not installed. Procedure Procedure Switch power off then on. The problem continues. Switch power off then on.
  • Page 313 16-764 Server Transmission 16-765 Server Storage SMTP Server Connection Error, result code: 421/451 SMTP Server HD Full, Result code: 452 Procedure Procedure Switch power off then on. The problem continues. Switch power off then on. The problem continues. Return to service call procedures. Return to service call procedures.
  • Page 314 16-766 Server Storage 16-767 Mailbox SMTP Server File System has a problem, result code: 552. Mailbox not found, or no access. Email destination address Incorrect, result code: 550/551. Procedure Procedure Switch power off then on. The problem continues. Switch power off then on. The problem continues. Return to service call procedures.
  • Page 315 16-768 Mail From Command 16-769 DSN Unsupported Mail From Command, Sending Address Incorrect, Login Error. SMTP Server Not Applicable to DSN Procedure Procedure Switch power off then on. The problem continues. Switch power off then on. The problem continues. Return to service call procedures. Return to service call procedures.
  • Page 316 16-770 Template Processing 16-771 Scan Data Repository The system aborted a job due to insufficient HD capacity at Job Template processing. The Scanned Data Repository Address cannot be solved. DNS Address is not set. Procedure Procedure Switch power off then on. The problem continues. Switch power off then on.
  • Page 317 16-772 Scan Data Repository 16-773 IP Address The Scan Data Repository address cannot be solved (Response to the DNS library error) Self-machine IP address invalid, DHCP Lease Expired. Procedure Procedure Switch power off then on. The problem continues. Switch power off then on. The problem continues. Return to service call procedures.
  • Page 318 16-774 HD Compression 16-775 HD Capacity HD Full at Compression type conversion Image Conversion Error. Insufficient HD capacity is detected during image conversion process by S-Formatter. HD Full has occurred when the S-Formatter did the compression type conversion of the JBIG compressed images into the MH system (partition #1).
  • Page 319 16-776 Image Conversion 16-777 HD Access An error has occurred due to other causes than HD Access during image conversion process The HD Access Error has occurred during image conversion process by S-Formatter. by S-Formatter. Procedure Procedure Switch power off then on. The problem continues. Switch power off then on.
  • Page 320 16-778 HD Capacity 16-779 Scan Image Conversion The insufficient HD capacity was detected during scanned image conversion process by I-For- An error has occurred due to other causes than HD Access during scanned image conversion matter. process by I-Formatter. Procedure Procedure Switch power off then on.

  • Page 321: Scan Server

    16-780 HD Access 16-781 Scan Server The HD Access Error has occurred during scanned image conversion process by I-Formatter. Net Connection Error during Scanning. Connection to the Server cannot be established during Scan to Server file transfer operation. Procedure Procedure Switch power off then on.
  • Page 322 16-782 Scan Server Login 16-783 Server Path Server Login Error during Scanning. Cannot log in to the Server during Scan to Server file Server Path Error at Scanning. The specified path cannot be found at Scan to Server file transfer operation. transfer operation.
  • Page 323 16-784 Server Write 16-785 Server HD Full Write Error at Scanning. The Server cannot be written to at the Scan to Server file transfer. Server File Full at Scanning. The Server File System became full during the Scan to Server file transfer.
  • Page 324 16-786 HD Scan Write 16-787 Job Template Syntax Internal HD Write Error at Scanning. A temporary file cannot be written to the internal HD at This is a syntax error in the Job Template during Scan to Server operation and limited to the the Scan to Server file transfer.
  • Page 325 16-788 Mailbox to PC 16-793 MF I/O HD Full Retrieval Failed at Scan to PC (via Web Browser. MFIO HD Full Procedure Procedure Switch power off then on. The problem continues. Switch power off then on. The problem continues. Return to service call procedures. Return to service call procedures.

  • Page 326: Tray 2 Empty

    16-950 Tray 1 Empty 16-951 Tray 2 Empty Tray 1 Empty Tray 2 Empty Procedure Procedure Switch power off then on. The problem continues. Switch power off then on. The problem continues. Return to service call procedures. Return to service call procedures. Add paper.

  • Page 327: Tray 3 Empty

    16-952 Tray 3 Empty 16-953 Tray 4 Empty Tray 3 Empty Tray 4 Empty Procedure Procedure Switch power off then on. The problem continues. Switch power off then on. The problem continues. Return to service call procedures. Return to service call procedures. Add paper.
  • Page 328 16-954 Tray 5 Empty 16-958 Tray 5 Size Tray 5 Empty Tray 5 Size Mismatch Procedure Procedure Switch power off then on. The problem continues. Switch power off then on. The problem continues. Return to service call procedures. Return to service call procedures. Add paper.

  • Page 329: Tray 2 Size

    16-959 Tray 1 Size 16-960 Tray 2 Size Tray 1 Size Mismatch Size Mismatch Tray 2 Size Mismatch Procedure Procedure Switch power off then on. The problem continues. Switch power off then on. The problem continues. Return to service call procedures. Return to service call procedures.

  • Page 330: Tray 3 Size

    16-961 Tray 3 Size 16-962 Tray 4 Size Tray 3 Size Mismatch Tray 4 Size Mismatch Procedure Procedure Switch power off then on. The problem continues. Switch power off then on. The problem continues. Return to service call procedures. Return to service call procedures. Load proper paper in the tray.

  • Page 331: Ats/Aps No Paper

    16-965 ATS/APS No Paper 16-966 ATS/APS No Destination APS/ATS NG No Paper. ATS/APS No Destination, other than No Paper. Procedure Procedure Switch power off then on. The problem continues. Switch power off then on. The problem continues. Return to service call procedures. Return to service call procedures.

  • Page 332: Full Hd

    16-981 Full HD 16-982 Full HD Full status was detected at HD access. Full status was not cleared even during waiting for tim- Full status was detected at HD access. Full status was not cleared even during waiting for tim- ing.

  • Page 333: Send Buffer Overflow

    102-200 Receive Buffer Overflow 102-201 Send Buffer Overflow The data received from the Controller exceeded the buffer amount of the destination in the The data to be sent from the Panel exceeded the buffer amount of the destination in the Panel. Panel.

  • Page 334: Request Queue Full

    102-202 Request Queue Full 102-203 Send Request Queue Full Debug The event that requires more than the processing capability for the request arising in the Panel Data cannot be sent from the Panel to the Controller. has occurred. Procedure Procedure Switch power off then on.

  • Page 335: Sio Parameter

    102-204 SIO Parameter 102-205 SIO Command Serial communication failure. Incorrect message size at SIO receiving request, or incorrect Serial communication failure. A command error has occurred at SIO receiving request. Mailbox ID when a message is sent. Procedure Procedure Switch power off then on. The problem continues. Switch power off then on.

  • Page 336: Sio Status

    102-206 SIO Status 102-207 Communication Manager Target Serial communication failure. A header status error of the RX packet or a message status error Serial communication failure. Incorrect Mailbox value on the cm_send_msg statement, or the of the RX packet has occurred. target is not SYS when receiving from SIO.

  • Page 337: Communication Manager Command

    102-208 Communication Manager Command 102-209 EVM Returns Wrong Value Serial communication failure. A command error has occurred when receiving from SIO. Return value error from EVM. Panel-SW failure Procedure Procedure Switch power off then on. The problem continues. Switch power off then on. The problem continues. Return to service call procedures.

  • Page 338: Send Queue Full

    102-310 Send Queue Full 102-311 Receive Queue Full Over the upper limit of the processing capability to send data from the Panel to the Controller. The data received from the Controller exceeded the upper limit of the processing capability in the Panel.

  • Page 339: Evm Uses Wrong Api

    102-312 EVM Uses Wrong API 102-313 AS Uses Wrong API Illegal use of API by EVM. Illegal use of API by AS Procedure Procedure Switch power off then on. The problem continues. Switch power off then on. The problem continues. Return to service call procedures.

  • Page 340: Wait Event Time Out

    102-314 Wait Event Time Out 102-315 CTS Internal Time-Out of the event waiting timer. The response message from the Controller was not noti- CTS Internal Error fied for a specified time. Procedure Procedure Switch power off then on. The problem continues. Switch power off then on.

  • Page 341: Send Request Queue Full Sio

    102-316 Send Request Queue Full SIO 102-317 Receive Message Queue Full Over the upper limit of the processing capability to send data from the Panel to the Controller. The data received from the Controller exceeded the upper limit of the processing capability in the Panel.

  • Page 342: Receive Finish Queue Full

    102-318 Receive Finish Queue Full 102-319 Send with No ACK The data received from the Controller exceeded the upper limit of the processing capability in Serial communication failure. Sending failure, ACK was not returned. the Panel. Procedure Procedure Switch power off then on. The problem continues. Switch power off then on.

  • Page 343: Polling

    102-320 Polling 102-321 Send Message Serial communication failure. Communication failure (polling error) Serial communication failure. Sending message error. Procedure Procedure Switch power off then on. The problem continues. Switch power off then on. The problem continues. Return to service call procedures. Return to service call procedures.

  • Page 344: Target

    102-322 Target 102-323 Address Serial communication failure. Target error. Serial communication failure. Address error. Procedure Procedure Switch power off then on. The problem continues. Switch power off then on. The problem continues. Return to service call procedures. Return to service call procedures. Perform re-installation of the software.

  • Page 345: Size

    102-324 Size 102-325 Object Creation Serial communication failure. Size error Object creation error. The specified object failed to be created due to a setting or specifying error on gm_create. Procedure Procedure Switch power off then on. The problem continues. Switch power off then on. The problem continues. Return to service call procedures.

  • Page 346: Memory Overflow

    102-326 Memory Overflow 102-327 Button Overflow Memory overflow. The memory in the GUAM exceeded the upper limit. Button overflow. The memory for the (synchronous display) button in the GUAM exceeded the upper limit. Procedure Procedure Switch power off then on. The problem continues. Switch power off then on.

  • Page 347: Ui Internal With Out Of Area

    102-328 UI Internal with Out of Area 102-329 UI Internal with Invalid Coordinates I/F failure in the UI. The coordination value out of the area of the displayed screen was I/F failure in the UI. The coordination value that cannot be displayed was detected (X = 4 times detected (W x H = 640 x 240) number position) Procedure...

  • Page 348: Interface With Invalid Parameter Lcd

    102-330 Interface with Invalid Parameter LCD 102-331 UI Internal with Invalid LED Request Interface failure. Incorrect parameter was detected at the Drv. I/F between the DM and LCD. I/F failure in the UI. The request for lighting up an incorrect LED was received. Procedure Procedure Switch power off then on.

  • Page 349: Interface With Invalid Parameter Cp

    102-332 Interface with Invalid Parameter CP 102-333 Interface with Impossible Communication Interface failure. Incorrect parameter was detected at the Drv. I/F between the DM and CP. Interface failure. Impossible communication with the Control Panel was detected. H/W con- nection failure in the Panel, or the internal connection was unable to be detected correctly. Procedure Procedure Switch power off then on.

  • Page 350: Interface With Receiving Error Key Code

    102-334 Interface with Receiving Error Key Code 102-335 Interface with Receiving Invalid Coordinates Interface failure. Invalid Key Code was received from the Control Panel. Interface failure. Invalid coordination value was received from the Control Panel with a param- eter. Procedure Procedure Switch power off then on.

  • Page 351: Interface Dm - Acd Drv. I/F

    102-336 Interface DM - ACD Drv. I/F 102-337 Frame Data Error with Invalid Data Type Interface failure. Incorrect parameter was detected at the Drv. I/F between the DM and ACD. Invalid frame data was detected. The incorrect value of the Data Type detected by Frame ID was detected.

  • Page 352: Frame Data Error Offset Address Out Of Scope

    102-338 Frame Data Error Offset Address Out of Scope 102-339 Display Request Code Invalid Invalid frame data was detected. The Offset Address out of range was extracted from the Text Code failure. The system detected that the Code requested to be displayed was incor- Frame ID.

  • Page 353: Interface Guam - Dm I/F

    102-340 Interface GUAM - DM I/F 102-341 Event Queue Full Interface failure. Incorrect parameter was detected at the I/F between the GUAM and DM. Event queue full Procedure Procedure Switch power off then on. The problem continues. Switch power off then on. The problem continues. Return to service call procedures.

  • Page 354: Event Queue Empty

    102-342 Event Queue Empty 102-343 Invalid Class Event queue empty Invalid class Procedure Procedure Switch power off then on. The problem continues. Switch power off then on. The problem continues. Return to service call procedures. Return to service call procedures. Perform re-installation of the software.
  • Page 355 102-344 Invalid Type 102-345 Timer Queue Full Invalid type Timer queue full Procedure Procedure Switch power off then on. The problem continues. Switch power off then on. The problem continues. Return to service call procedures. Return to service call procedures. Perform re-installation of the software.
  • Page 356 102-346 Invalid Timer Number 102-347 Undefined Trap Invalid timer number Undefined trap Procedure Procedure Switch power off then on. The problem continues. Switch power off then on. The problem continues. Return to service call procedures. Return to service call procedures. Perform re-installation of the software.
  • Page 357 102-348 Command Access Exception 102-349 Invalid Command Exceptional command access Illegal command Procedure Procedure Switch power off then on. The problem continues. Switch power off then on. The problem continues. Return to service call procedures. Return to service call procedures. Perform re-installation of the software.
  • Page 358 102-350 Privilege Command 102-351 No FPU Exception Privilege command Exceptional FPU non-existence Procedure Procedure Switch power off then on. The problem continues. Switch power off then on. The problem continues. Return to service call procedures. Return to service call procedures. Perform re-installation of the software.
  • Page 359 102-352 Address Misalign 102-353 Data Access Exception Address mis-alignment Exceptional data access Procedure Procedure Switch power off then on. The problem continues. Switch power off then on. The problem continues. Return to service call procedures. Return to service call procedures. Perform re-installation of the software.
  • Page 360 102-354 Tag Overflow 102-355 No Co Processor Exception Tag overflow Exceptional Co Processor non-existence Procedure Procedure Switch power off then on. The problem continues. Switch power off then on. The problem continues. Return to service call procedures. Return to service call procedures. Perform re-installation of the software.
  • Page 361 102-356 Short of Area 102-357 Cancel Wait Status Insufficient area Forced cancellation of the wait status Procedure Procedure Switch power off then on. The problem continues. Switch power off then on. The problem continues. Return to service call procedures. Return to service call procedures. Perform re-installation of the software.

  • Page 362: Time Out

    102-358 Time Out 102-359 Queue Overflow Time-Out Queue overflow Procedure Procedure Switch power off then on. The problem continues. Switch power off then on. The problem continues. Return to service call procedures. Return to service call procedures. Perform re-installation of the software. Switch power off then on.
  • Page 363 102-360 Context 102-361 Object Context error Object error Procedure Procedure Switch power off then on. The problem continues. Switch power off then on. The problem continues. Return to service call procedures. Return to service call procedures. Perform re-installation of the software. Perform re-installation of the software.
  • Page 364 102-362 No Object 102-363 Invalid ID Object non-existence Incorrect ID Procedure Procedure Switch power off then on. The problem continues. Switch power off then on. The problem continues. Return to service call procedures. Return to service call procedures. Perform re-installation of the software. Perform re-installation of the software.
  • Page 365 102-364 Parameter 102-365 Reserve Attribute Parameter error Reserve attribute Procedure Procedure Switch power off then on. The problem continues. Switch power off then on. The problem continues. Return to service call procedures. Return to service call procedures. Perform re-installation of the software. Perform re-installation of the software.
  • Page 366 102-366 Reserve Function Code 102-367 Unsupported Function Code number for reserve function Unsupported function Procedure Procedure Switch power off then on. The problem continues. Switch power off then on. The problem continues. Return to service call procedures. Return to service call procedures. Perform re-installation of the software.
  • Page 367 102-368 Short of UI Memory 102-369 Invalid Interface Value Insufficient memory, or connection failure Invalid interface value. Panel-SW failure Procedure Procedure Switch power off then on. The problem continues. Switch power off then on. The problem continues. Return to service call procedures. Return to service call procedures.
  • Page 368 102-370 Interface Length 102-371 Interface Parameter Interface length failure. The parameter notified from the Controller was incorrect. Interface parameter failure. The parameter notified from the Controller was incorrect. Procedure Procedure Switch power off then on. The problem continues. Switch power off then on. The problem continues. Return to service call procedures.
  • Page 369 102-372 Interface Sequence 102-373 Channel Interface sequence failure. The initial command from the Controller was not notified for a Channel failure. The channel notified from the Controller was incorrect. specified time. Procedure Procedure Switch power off then on. The problem continues. Switch power off then on.
  • Page 370 102-374 Invalid User Job ID 102-375 Internal Resource Incorrect User Job ID. The Job ID parameter notified from the Controller was incorrect. Internal resource failure. Panel-SW failure. Procedure Procedure Switch power off then on. The problem continues. Switch power off then on. The problem continues. Return to service call procedures.
  • Page 371 102-376 Internal Memory 102-377 UI Timer Internal memory failure. Panel-SW failure. Timer failure. Panel-SW failure Procedure Procedure Switch power off then on. The problem continues. Switch power off then on. The problem continues. Return to service call procedures. Return to service call procedures. Perform re-installation of the software.
  • Page 372 102-378 Interface Format 102-379 Dispatch Interface format failure. The data format notified from the Controller was incorrect. Dispatch failure Procedure Procedure Switch power off then on. The problem continues. Switch power off then on. The problem continues. Return to service call procedures. Return to service call procedures.

  • Page 373: Scanner Interface

    102-380 Copy Interface 102-382 Scanner Interface Copy interface failure Scanner interface failure Procedure Procedure Switch power off then on. The problem continues. Switch power off then on. The problem continues. Return to service call procedures. Return to service call procedures. Perform re-installation of the software.
  • Page 374 102-383 Report Interface 102-384 Server Access Report interface failure Server access failure Procedure Procedure Switch power off then on. The problem continues. Switch power off then on. The problem continues. Return to service call procedures. Return to service call procedures. Perform re-installation of the software.
  • Page 375 102-385 Service Object Overflow 102-386 Invalid Service Object Service object overflow Invalid service object Procedure Procedure Switch power off then on. The problem continues. Switch power off then on. The problem continues. Return to service call procedures. Return to service call procedures. Perform re-installation of the software.
  • Page 376 102-387 Invalid Service Object Attribute 102-388 Attribute Invalid service object attribute Attribute Error Procedure Procedure Switch power off then on. The problem continues. Switch power off then on. The problem continues. Return to service call procedures. Return to service call procedures. Perform re-installation of the software.
  • Page 377 102-389 Argument 102-390 Job Parameter Argument Error Job parameter argument error Procedure Procedure Switch power off then on. The problem continues. Switch power off then on. The problem continues. Return to service call procedures. Return to service call procedures. Perform re-installation of the software. Perform re-installation of the software.
  • Page 378 102-391 Job Actual Parameter 102-392 Auditron Job execution argument error Invalid Auditron Procedure Procedure Switch power off then on. The problem continues. Switch power off then on. The problem continues. Return to service call procedures. Return to service call procedures. Again, switch power off then on.
  • Page 379 102-393 EP 102-394 File Access Software failure Invalid file access Procedure Procedure Switch power off then on. The problem continues. Switch power off then on. The problem continues. Return to service call procedures. Return to service call procedures. Perform re-installation of the software. Perform re-installation of the software.
  • Page 380 102-395 NVM 102-396 FF NVM failure FF error Procedure Procedure Switch power off then on. The problem continues. Switch power off then on. The problem continues. Return to service call procedures. Return to service call procedures. Perform re-installation of the software. Perform re-installation of the software.

  • Page 381: Delay Release Queue Full

    102-397 MGR 102-398 Delay Release Queue Full MGR error. Delay release queue full. Procedure Procedure Switch power off then on. The problem continues. Switch power off then on. The problem continues. Return to service call procedures. Return to service call procedures. Perform re-installation of the software.

  • Page 382: Internal

    102-399 Internal Internal error. Procedure Switch power off then on. The problem continues. Return to service call procedures. Perform re-installation of the software. If the problem continues, replace the Control Panel 18.2) Status Indicator RAPs Prelaunch Training/Review 6/02 102-399 2-352 DC1632/2240...

  • Page 383: Serial Number Failure

    103-203 Machine Code Failure 103-204 Serial Number Failure Product Number Failure (Not initialized). Serial Number Failure (Not initialized). Procedure Procedure Turn the power OFF/ON. The fault is cleared. Turn the power OFF/ON. The fault is cleared. CAUTION CAUTION ESS PWB and MCU PWB cannot be replaced at the same time. ESS PWB and MCU PWB cannot be replaced at the same time.

  • Page 384: All Machine Codes Mismatch

    103-207 All Machine Codes Mismatch 103-208 All Serial Numbers Mismatch At least one of the three Product codes are mismatched. At least one of the three Serial Numbers are mismatched. Procedure Procedure Turn the power OFF/ON. The fault is cleared. Turn the power OFF/ON.

  • Page 385: Eeprom Failure

    103-320 EEPROM Failure 103-321 Backup SRAM Failure A write error has occurred in the SEEPROM on the ESS PWB. A write error has occurred in the NVM on the ESS PWB. Procedure Procedure Turn the power OFF/ON. The fault is cleared. Turn the power OFF/ON.

  • Page 386: Ess Rom Dimm #3 Check Failure

    103-330 ESS ROM DIMM #3 Check Failure 103-331 ESS ROM DIMM #1 Not Found An ESS ROM DIMM #3 check failure was detected. The system detected that the ESS ROM DIMM #1 was not installed. Procedure Procedure Turn the power OFF/ON. The fault is cleared. Turn the power OFF/ON.

  • Page 387: Ess Standard Rom Error

    103-332 ESS Standard ROM Error 103-333 ASIC Failure (Panther-t) An error was detected in the ESS built-in standard ROM. An error was detected in the Panther. Procedure Procedure Turn the power OFF/ON. The fault is cleared. Turn the power OFF/ON. The fault is cleared. Remove and replace the ESS built-in standard ROM.

  • Page 388: Standard Post Script Font Rom Error

    103-334 Standard Post Script Font ROM Error 103-335 Post Script Font ROM Not Found An error was detected in the standard built-in Post Script Font ROM. Post Script Font ROM installation was detected. Procedure Procedure Turn the power OFF/ON. The fault is cleared. Turn the power OFF/ON.

  • Page 389: Ess Ram Dimm #3 W/R Check Failure

    103-336 ESS RAM DIMM #3 W/r Check Failure 103-337 ESS Standard RAM Error A failure was detected during Read/Write Check of the ESS RAM DIMM #3. An error was detected in the ESS built-in standard RAM. Procedure Procedure Turn the power OFF/ON. The fault is cleared. Turn the power OFF/ON.

  • Page 390: Same Post Script Font Romís Found

    103-338 Same Post Script Font ROMíS Found 103-339 ROM DIMM Of Another Product Found The system detected that the same Post Script Font ROM was installed. The system detected that the ROM DIMM for another machine was installed. Procedure Procedure Turn the power OFF/ON.

  • Page 391: Iot Sc Soft Failure

    103-372 IOT Sc Soft Failure 103-701 Changed Output Bin: Side To Center IOT Controller software failure was detected. The output tray was changed (Side Tray to Center Output Tray). Procedure Procedure Turn the power OFF/ON. The fault is cleared. No action required. Reinstall the ESS software.

  • Page 392: Changed Output Bin: Finisher To Center

    103-702 Changed Output Bin: Finisher To Center The output tray was changed (Finisher Tray to Center Output Tray). Procedure No action required. Status Indicator RAPs Prelaunch Training/Review 6/02 103-702 2-362 DC1632/2240...
  • Page 393 116-200 Main PWBA IC 116-201 HD An error was detected in the IC in the ESS PWB. The HD was not booted due to a HD error detected on booting Procedure Procedure Switch power off then on. The problem continues. Switch power off then on.

  • Page 394: Timer

    116-206 Timer 116-207 Ethernet Board A timer error was detected. A timer error was detected in the Ethernet board. Procedure Procedure Replace the ESS PWB 13.1). This code is not supposed to occur. Status Indicator RAPs Prelaunch Training/Review 6/02 116-206, 116-207 2-364 DC1632/2240...

  • Page 395: Ess Ps-1 Rom Check

    116-209 ESS PS-1 ROM Check 116-310 ESS PS-2 ROM Check A failure was detected when the ESS PS-1 ROM was checked. A failure was detected when the ESS PS-2 ROM was checked. Procedure Procedure Switch power off then on. The problem continues. Switch power off then on.

  • Page 396: Ess Font Rom Dimm #3 Check

    116-311 ESS Font ROM DIMM #3 Check 116-314 Ethernet Address A failure was detected when the ESS FONT ROM DIMM #3 was checked. A Ethernet error was detected. Procedure Procedure Switch power off then on. The problem continues. Switch power off then on. The problem continues. Return to service call procedures.

  • Page 397: Ess Ram Dimm #1 W/R Check

    116-315 ESS RAM DIMM #1 W/R Check 116-316 ESS RAM DIMM #2 W/R Check A failure was detected during W/R of the ESS RAM DIMM #1. A failure was detected during W/R of the ESS RAM DIMM #2. Procedure Procedure Switch power off then on.

  • Page 398: Standard Rom Dimm Check

    116-317 Standard ROM DIMM Check 116-318 Option ROM DIMM Check An error was detected when the standard ROM DIMM was checked. An error was detected when the optional ROM DIMM was checked. Procedure Procedure Switch power off then on. The problem continues. Switch power off then on.

  • Page 399: Serial

    116-319 Serial 116-320 STREAMZ Soft There is no serial board at the serial board initialization failure. Fatal error of the STREAMZ. Due to an error during the software processing, the subsequent processes cannot be performed. Procedure Procedure Switch power off then on. The problem continues. Switch power off then on.

  • Page 400: System Soft

    116-321 System Soft 116-323 ESS NVRAM W/R Check Due to an error during the software processing, the subsequent processes cannot be per- An error was detected at the W/R check of the NVM in the ESS PWB. formed. Procedure Procedure Switch power off then on.

  • Page 401: Exception Error

    116-324 Exception Error 116-325 Communication Error CPU exceptional error. +24 VDC enabled Communications failure. Procedure Procedure Switch power off then on. The problem continues. +24 VDC power is failed. Status Code 102-319 is displayed after 116-325 is displayed. Return to Service Call Procedures. Preliminary information not available.

  • Page 402: Ess Rom Dimm #1 Flash

    116-326 ESS ROM DIMM #1 Flash 116-327 ESS ROM DIMM #2 Flash A failure was detected in the ESS ROM DIMM #1 Flash. A failure was detected in the ESS ROM DIMM #2 Flash. Procedure Procedure Switch power off then on. The problem continues. Switch power off then on.

  • Page 403: L2 Cache

    116-328 L2 Cache 116-329 Serial I/F Soft A L2 Cache failure was detected. The system call error related to the serial I/F was detected. Procedure Procedure Switch power off then on. The problem continues. Switch power off then on. The problem continues. Return to service call procedures.

  • Page 404: Hd File System

    116-330 HD File System 116-332 Invalid Log Info The system detected that the an error has occurred or the HD was not formatted during HD A failure related to log was detected. check at power on. Procedure Procedure Switch power off then on. The problem continues. Switch power off then on.

  • Page 405: Localtalk Soft

    116-333 LocalTalk Soft 116-335 MFIO HD Due to an error during the software processing, the subsequent processes cannot be per- HD failure to be detected by MFIO formed. Procedure Procedure Switch power off then on. The problem continues. Switch power off then on. The problem continues. Return to service call procedures.
  • Page 406 116-336 Redirector HD 116-337 Template HD Write Error HD failure to be detected by Redirector <Write error in obtaining JT> An error has occurred when the Job Template was stored in the local HD. Procedure Switch power off then on. The problem continues. Procedure Return to service call procedures.
  • Page 407 116-340 Short of Memory 116-341 ROM DIMMs Mismatch When the system detected that the memory was insufficient. several invalid ROM DIMM versions that are installed The combination of the installed ROM DIMMs is invalid for use at the same time. When installing multiple ROM DIMMs, it is neces- sary to match the major version with the minor version.
  • Page 408 116-342 JT Monitor 116-344 MF IO Fatal errors to be detected by the JT monitor Fatal errors to be detected by MFIO Procedure Procedure Switch power off then on. The problem continues. Switch power off then on. The problem continues. Return to service call procedures.
  • Page 409 116-345 Token Ring Board 116-346 Formatter Token Ring Control IC Access error Fatal errors to be detected by the Formatter were detected. Procedure Procedure Switch power off then on. The problem continues. Switch power off then on. The problem continues. Return to service call procedures.
  • Page 410 116-348 Redirecter 116-349 SIF on Calling Pflite Function Fatal errors to be detected by Redirecter An error has occurred when calling the Pflite function with SIF. Procedure Procedure Switch power off then on. The problem continues. Switch power off then on. The problem continues. Return to service call procedures.
  • Page 411 116-350 AppleTalk Soft 116-351 EtherTalk Soft Overall fatal errors of the AppleTalk Fatal error related to the EtherTalk Due to an error during the software processing, the subsequent processes cannot be per- Due to an error during the software processing, the subsequent processes cannot be per- formed.
  • Page 412 116-352 NetWare Soft 116-353 lpd Soft Fatal error related to the NetWare Fatal error related to the lpd Due to an error during the software processing, the subsequent processes cannot be per- Due to an error during the software processing, the subsequent processes cannot be per- formed.
  • Page 413 116-355 SNMP Agent Soft 116-356 EWS Soft Fatal error related to the SNMP Agent Fatal error related to the EWS Due to an error during the software processing, the subsequent processes cannot be per- Due to an error during the software processing, the subsequent processes cannot be per- formed.
  • Page 414 116-357 PS Soft 116-358 Salutation Soft PS Fatal System Error Fatal error related to the Salutation Due to an error during the software processing, the subsequent processes cannot be per- Due to an error during the software processing, the subsequent processes cannot be per- formed.
  • Page 415 116-359 PLW Soft 116-360 SMB Soft Fatal error in PLW Fatal error related to the SMB Due to an error during the software processing, the subsequent processes cannot be per- Due to an error during the software processing, the subsequent processes cannot be per- formed.
  • Page 416 116-361 Spool Fatal HD 116-365 Spool Fatal Fatal error of the SPL HD Fatal error of the SPL The spoolCont detected an error at HD access. Due to an error during the software processing, the subsequent processes cannot be per- formed.
  • Page 417 116-366 Report Generator Soft 116-367 Parallel I/F Soft An operation failure of the Report Generator Overall fatal errors of the Parallel Due to an error during the software processing, the subsequent processes cannot be per- Due to an error during the software processing, the subsequent processes cannot be per- formed.
  • Page 418 116-368 Dump Print 116-370 XJCL Fatal error of DumpPrint Fatal error of XJCL Due to an error during the software processing, the subsequent processes cannot be per- Due to an error during the software processing, the subsequent processes cannot be per- formed.
  • Page 419 116-372 P-Formatter 116-373 Dynamic DNS Soft Fatal error of P-Formatter Fatal error related to DDNS Due to an error during the software processing, the subsequent processes cannot be per- Due to an error during the software processing, the subsequent processes cannot be per- formed.

  • Page 420: Auto Switch

    116-374 Auto Switch 116-375 I-Formatter Fatal error of Auto SW Due to an error during the software processing, the subsequent processes cannot be per- Procedure formed. Switch power off then on. The problem continues. Procedure Return to service call procedures. Switch power off then on.
  • Page 421 116-376 Port 9100 Software 116-377 Video DMA [Detection Conditions] Port 9100 Software Fail [Detection Conditions] Video DMA failure was detected. Procedure Procedure Switch power off then on. The problem continues. Switch power off then on. The problem continues. Return to service call procedures. Return to service call procedures.
  • Page 422 116-378 MCR Soft 116-379 MCC Soft Fatal error of MCR (Mail Contents Requester) Fatal error of MCC (Mail Contents Creator) Procedure Procedure Switch power off then on. The problem continues. Switch power off then on. The problem continues. Return to service call procedures. Return to service call procedures.
  • Page 423 116-380 MF UI Cont Soft 116-381 Data Link Layer Error between Cont and UI Panel Fatal error of MF UI cont Controller - MF UI panel: Communication error on the Data Link layer Due to an error during the software processing, the subsequent processes cannot be per- formed.
  • Page 424 116-382 Panel Application Layer Command Error on UI 116-388 No HD that Should Be Controller - MF UI panel: Command error at the application level The necessary HD was not installed. A necessary parameter was not sent from the Panel, an length error was detected in a variable Though the system has the configuration requiring the installation of the HD (with Fax), it parameter, or the confirmation message was not returned for a specified time after the request detected that the HD was not installed.
  • Page 425 116-389 No Add-On RAM that Should Be 116-390 Standard ROM and NVM Version Mismatch The necessary expansion RAM was not installed. A mismatch of the versions between the standard ROM and NVM was detected. Though the system has the configuration requiring the installation of the expansion RAM (with Procedure the HD), it detected that the expansion RAM was not installed.
  • Page 426 116-395 USB Soft 116-396 Mail IO Soft Fatal error related to USB Fatal error related to Mail IO Due to an error during the software processing, the subsequent processes cannot be per- Due to an error during the software processing, the subsequent processes cannot be per- formed.
  • Page 427 116-398 IPP Soft 116-399 JME Soft Fatal error related to IPP Fatal error related to JME Due to an error during the software processing, the subsequent processes cannot be per- Due to an error during the software processing, the subsequent processes cannot be per- formed.
  • Page 428 116-701 Execute forced separation of two sides 116-702 Perform printing by using a substitution font Due to insufficient memory, 2-Sided print is impossible. [Detection Conditions] Printed with a substitution font. Procedure Procedure Switch power off then on. The problem continues. Switch power off then on.
  • Page 429 116-703 PS Interpret error 116-710 HP-GL spool file overflows An error has occurred in language analysis [Detection Conditions] HP-GL/2 memory overflow Procedure Procedure Switch power off then on. The problem continues. Switch power off then on. The problem continues. Return to service call procedures. Return to service call procedures.

  • Page 430: Plw Form Synthesis Error

    116-711 PLW form synthesis error 116-712 Insufficient PLW form capacity Synthesis is impossible because the size/orientation of the PLW form's drawing is different The PLW form/logo data cannot be registered because of the insufficient RAM or Hard Disk from that of the paper. space.

  • Page 431: A Hp-Gl Command Error Was Detected

    116-714 A HP-GL command error was detected 116-715 PLW form registry error [Detection Conditions] HP-GL/2 command error The PLW form data cannot be registered because of the restriction of the number of forms. Procedure Procedure Switch power off then on. The problem continues. Switch power off then on.

  • Page 432: Plw Form Synthesis Error

    116-718 PLW form synthesis error 116-737 Insufficient ART user defined area The specified form is not registered. The user defined data (external characters, patterns, etc.) cannot be registered because of insufficient RAM capacity. Procedure Procedure Switch power off then on. The problem continues. Switch power off then on.

  • Page 433: Form Synthesis Error

    116-738 Form synthesis error 116-739 Insufficient form/logo capacity Synthesis is impossible because the size/orientation of the form's drawing is different from that The form/logo data cannot be registered because of the insufficient RAM or Hard Disk space. of the paper. Procedure Procedure Switch power off then on.

  • Page 434: Value Calculation Error

    116-740 Value Calculation Error 116-741 Form registry error The number calculated in the interpreter exceeded the limit value. The form data cannot be registered because of the restriction of the number of forms. Procedure Procedure Switch power off then on. The problem continues. Switch power off then on.

  • Page 435: Logo Registry Error

    116-742 Logo registry error 116-743 Form/logo size overflow The logo data cannot be registered because of the restriction of the number of logos. The received data (forms/logos) indicating that forms/logos cannot be registered (due to insuf- ficient area) exceeded the registered buffer size. Procedure Procedure Switch power off then on.

  • Page 436: Art Command Error

    116-745 Art Command Error 116-746 Form synthesis error The decomposer checks the syntax error and excess of each limit value at decomposing. The specified form is not registered. Procedure Procedure Switch power off then on. The problem continues. Switch power off then on. The problem continues. Return to service call procedures.

  • Page 437: White Page Detected

    116-747 White page detected 116-748 White page detected After subtracting the paper margin from the valid coordinate area, the result of the calculation [Detection Conditions] There is no drawing data in the page data. will be negative. Procedure Procedure Switch power off then on. The problem continues. Switch power off then on.

  • Page 438: Attached Document Failure Of Email To Xxx

    116-780 Attached document failure of email to XXX 116-790 Printed without the stapler Procedure Procedure Switch power off then on. The problem continues. Switch power off then on. The problem continues. Return to service call procedures. Return to service call procedures. Attached document failure of email to XXX Printed without the stapler No actions required.
  • Page 439 OF 1-1 +3.5 VDC +3.5 VDC failure. Procedure Perform following: ï Remove Rear Cover (REP 14.2). ï Tilt out HVPS Chassis (REP 1.6). Check that power is switched off. Measure resistance of fuse on +3.5V LVPS (Figure Resistance is 1 ohm or less. Replace +3.5V LVPS (PL 9.1).
  • Page 440 OF 1-2 +5 VDC +5 VDC failure. Procedure Perform following: ï Remove Rear Cover (REP 14.2). ï Tilt out HVPS Chassis (REP 1.6). Check that power is switched off. Measure resistance of fuse on +5V LVPS (Figure Resistance is 1 ohm or less. Replace +5V LVPS (PL 9.1).
  • Page 441 OF 1-4 AC Power AC Power Failure Initial Actions Check Circuit Breaker. Procedure 110/220/240 VAC is measured between the Noise Filter PWB FS75 (+) and FS74 (-). 110/220/240 VAC is measured between the Circuit Breaker j72-1 (+) and j72-1 (-). Disconnect power cord from power outlet.

  • Page 442: Of 2-1 Dark / Blank Display

    OF 2-1 Dark / Blank Display UI Display is dark or no text or graphics are visible. Procedure NOTE: If a Status Code is displayed, go to status code RAP . Switch off the power. Listen to the cooling fans at the rear of the machine and switch on the power.

  • Page 443: Of 99-1 Reflective Sensor

    OF 99-1 Reflective Sensor Procedure Enter DC330[XXXX-XXX]. Block the Sensor with a blank sheet of paper. The display changed. There is +5VDC measured between the sensor Pin 2 (+) and GND (-). Check the wire between the sensor Pin 2 and the PWB Pin 8 for an open circuit or a poor contact.

  • Page 444: Of 99-2 Transmissive Sensor

    OF 99-2 Transmissive Sensor Procedure Enter DC330 [XXX-XXX]. Block the Sensor. The display changed. Remove the sensor connector. The display changed. Check a short circuit between the sensor Pin 2 and the PWB Pin 8. If the check is OK, replace the PWB. Replace the sensor.

  • Page 445: Of 99-3 Switch

    OF 99-3 Switch Procedure Enter DC330 [XXX-XXX]. Actuate the switch. The display changed. There is +5VDC measured between Pin 2(+) of the Switch and GND(-). Check the wire between the switch Pin 2 and the PWB Pin 3 for an open circuit and poor contact.

  • Page 446: Of 99-4 Solenoid / Clutch Open

    OF 99-4 Solenoid / Clutch Open Procedure NOTE: Before performing this RAP, ensure that there is no mechanical problem for the sole- noid and clutch. Enter DC330 [XXX-XXX]. There is +24VDC measured between the PWB Pin 3 (+) and GND (-).

  • Page 447: Of 99-5 Solenoid / Clutch Shorted

    OF 99-5 Solenoid / Clutch Shorted Procedure Turn off the power. Remove the PWB connector. There is 10 Ohmís or less measured between the connector Pin 3 and the frame. Replace the PWB. Check for a short circuit to frame of the circuit between PWB Pin 3 and the solenoid/clutch Pin If the check is OK, replace the solenoid/clutch.

  • Page 448: Of 99-6 Motor Open

    OF 99-6 Motor Open Procedure NOTE: Before performing this RAP, ensure that the motor is not locked or loaded Enter the DC330 [XXX-XXX]. There is +24VDC measured between Pin 3(+) of the PWB and GND(-). There is +24VDC measured between the Motor Pin 2(+) of the Motor and GND(-). There is +24VDC measured between the Motor Pin 1(+) of the Motor and GND(-).

  • Page 449: Of 99-7 Motor On

    OF 99-7 Motor On Procedure Turn off the power. Remove the PWB connector. There is 10 Ohmís or less measured between the connector Pin 3 and the frame. Replace the PWB. Check the wire between the connector Pin 3 and the motor Pin 2 for a short circuit. If the check is OK, replace the motor.

  • Page 450: Of 99-8 Nip / Release Solenoid Open

    OF 99-8 Nip / Release Solenoid Open Procedure NOTE: Before performing this RAP, ensure that there is no (mechanical) operation failure for the solenoid. There is +24VDC measured between the Nip/Release Solenoid Pin 1 (+) and GND (-). There is +24VDC measured between the PWB Pin 5 (+) and GND(-). Check +24VDC inputs on the PWB.
  • Page 451 3 Image Quality IQ1 IOT Image Quality Entry RAP .................. IQ2 IIT Image Quality Entry RAP ..................IQ3 Low Image Density RAP ..................IQ4 Wrinkled Image RAP ....................IQ5 Residual Image (Ghosting) RAP ................IQ6 IOT Background RAP....................IQ7 Deletions RAP ......................IQ8 Color-to-Color Misregistration RAP ................
  • Page 452 Image Quality Prelaunch Training/Review 6/02 DC1632/2240...

  • Page 453: Iq1 Iot Image Quality Entry Rap

    IQ1 IOT Image Quality Entry RAP Initial Actions Check for the presence of the defect in Copy mode and in Print mode. If the problem occurs in The purpose of this RAP is to serve as the entrance vehicle into the Image Quality RAPs sec- Copy mode only, go to the RAP.

  • Page 454: Iq2 Iit Image Quality Entry Rap

    IQ2 IIT Image Quality Entry RAP Initial Actions Clean the Lens, the top and bottom surface of the Platen Glass, and all Mirrors with Lens and This RAP is for troubleshooting IIT (Scanner/ADF) problems only. Before proceeding, verify Mirror Cleaner and a soft, lint-free cloth. that the defect is present in Copy mode only.

  • Page 455: Iq3 Low Image Density Rap

    IQ3 Low Image Density RAP IQ4 Wrinkled Image RAP This RAP troubleshoots the causes of output images showing image density lower than speci- fication Initial Actions Initial Actions ï Clean the ROS windows Procedure ï Replace the paper in use with fresh, dry paper of the correct specification ï...

  • Page 456: Iq5 Residual Image (Ghosting) Rap

    IQ5 Residual Image (Ghosting) RAP Initial Actions ï Check the end-of-life counter for the Drum Cartridge. If the unit is at or near end-of-life, replace the Drum Cartridge (see Machine Consumables in Section 6). NOTE: Some ghosting on transparencies is unavoidable. ï...
  • Page 457 Figure 1 IQ5 RAP Circuit Diagram Prelaunch Training/Review Image Quality 6/02 DC1632/2240...

  • Page 458: Iq6 Iot Background Rap

    IQ6 IOT Background RAP IQ7 Deletions RAP Initial Actions Initial Actions Reload the machine with fresh, dry paper of the correct specifications. If the problem occurs NOTE: Some background is unavoidable on certain media, such as heavyweight paper and when using heavyweight paper, ensure that the correct selections are being made on the print transparencies.
  • Page 459 Figure 1 IQ7 RAP Circuit Diagram Prelaunch Training/Review Image Quality 6/02 DC1632/2240...

  • Page 460: Iq8 Color-To-Color Misregistration Rap

    6.2). Explain to the customer that new, dry, 24 lb. Xerox COLOR Xpressions (NASG), or 90 GSM Colortech + (ESG) paper is the specified paper for use in the DocuColor 1632/2240. The problem occurs only in the Printer Mode The defect occurs when the document is manually registered on the platen glass.

  • Page 461: Iq12 Process Direction Bands, Streaks, And Smears Rap

    Check the components in the Registration Transport Assembly 2.6) for wear, IQ12 Process Direction Bands, Streaks, and Smears RAP slipping, damage, or contamination. Clean/replace as required Procedure The defect occurred on copies from all five paper trays. NOTE: The repetition rate for Transfer Belt defects varies considerably, depending on paper size and mode of operation.

  • Page 462: Iq13 Unfused Copy Rap

    IQ13 Unfused Copy RAP IQ14 Repeating Bands, Streaks, Spots, and Smears RAP Initial Actions Procedure Replace the paper in use with fresh, dry paper of the correct specification. Measure the distance between the repeating defects. Locate the distance on the table below. Perform the indicated repair actions Ensure that the media being used matches the settings on the UI screen or print driver.

  • Page 463: Iq15 Mottle Rap

    IQ15 Mottle RAP IQ16 Spots RAP This RAP troubleshoots the causes of output images showing image density that varies from Initial Actions inboard to outboard edges, or randomly throughout the print. Ensure that the paper in use is fresh, dry, and within specification for weight and quality. Initial Actions Check print driver and copier control panel settings to ensure the media is being un in the ï...

  • Page 464: Iq20 1St Btr Checkout Rap

    IQ20 1st BTR Checkout RAP Procedure TBD - refer to Figure Image Quality Prelaunch Training/Review 6/02 IQ20 3-14 DC1632/2240...
  • Page 465 Figure 1 IQ20 RAP Circuit diagram Prelaunch Training/Review Image Quality 6/02 IQ20 DC1632/2240 3-15...

  • Page 466: Iq21 Developer Bias Rap

    IQ21 Developer Bias RAP Procedure WARNING HIGH VOLTAGE! Exercise caution when performing the voltage checks in this procedure. Enter dC140 [09-026]. Check the voltage at P/J 580 for the affected color(s). There should be approximately 370 VAC and -540 VDC (+/- 10%) present. The voltages are within range. There is +24 VDC from J 501 pin 13 to J 501 pin 10 on the HVPS T5 PWB.
  • Page 467 Figure 1 IQ21 RAP Circuit Diagram Prelaunch Training/Review Image Quality 6/02 IQ21 DC1632/2240 3-17...

  • Page 468: Iq22 2Nd Btr Checkout Rap

    IQ22 2nd BTR Checkout RAP Procedure TBD - refer to Figure Image Quality Prelaunch Training/Review 6/02 IQ22 3-18 DC1632/2240...
  • Page 469 Figure 1 IQ22 RAP Circuit Diagram Prelaunch Training/Review Image Quality 6/02 IQ22 DC1632/2240 3-19...

  • Page 470: Iq23 Bcr Checkout Rap

    Go to Flag 3. Check the wires associated with the problem color for an open circuit. If the wires IQ23 BCR Checkout RAP are OK., check the HV outputs at P 581 for open circuits or loose contacts. If the problem per- Procedure sists, replace the Drum Cartridge for the affected color (see Machine Consumables...

  • Page 471: Image Quality Specifications

    Registration and border deletions are checked using the Step Scales on the Geometric Test Image Quality Specifications Pattern, an example of which is shown in Figure 1. All of the scales are 20mm in height, and The following steps are used to set up the machine for the purpose of making test pattern cop- are made up of four 5mm steps.
  • Page 472 The machine should reproduce all of the text in the 0.2 G Text Blocks on the output copy. Place Test Pattern 82E8220 on the platen and 24# Xerox Color Xpressions 11 X 17 (USCO), or 90 GSM Colotech A3 (XL) paper in Tray 1. Make a copy of the test pattern.
  • Page 473 Figure 2 Color and Geometric Test Patterns Prelaunch Training/Review Image Quality 6/02 Image Quality Specifications DC1632/2240 3-23...
  • Page 474 Image Quality Prelaunch Training/Review 6/02 Image Quality Specifications 3-24 DC1632/2240...
  • Page 475 4 Repairs & Adjustments REP 6.4 Lens Kit ......................4-43 REPAIRS REP 6.11 Carriage Cables ....................4-44 Electrical REP 6.12 Carriage Motor ....................4-49 REP 1.1 3.3/5 V LVPS Bracket ..................REP 6.13 Exposure Lamp....................4-50 REP 1.2 MCU PWB ......................REP 6.14 Lamp Wire Harness ..................
  • Page 476 REP 9.20 Right Lift Assembly ..................4-82 ADJUSTMENTS REP 9.21 Left Lift Assembly ................... 4-83 DADF REP 9.22 Transfer Belt ....................4-84 ADJ 5.1 DADF Side Registration ................... 4-151 REP 9.23 1st BTR Roll....................4-90 ADJ 5.2 DADF Counterbalance ..................4-153 REP 9.24 2nd BTR Roll ....................

  • Page 477: Rep 1.1 3.3/5 V Lvps Bracket

    REP 1.1 3.3/5 V LVPS Bracket REP 1.2 MCU PWB Parts List on PL 9.1 Parts List on PL 13.1 Removal Removal If a new PWB will be installed, record NVM values for new PWB WARNING WARNING To avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine.

  • Page 478: Rep 1.3 Ess Chassis

    REP 1.3 ESS Chassis REP 1.4 3.3 V LVPS or 5 V LVPS Parts List on PL 13.1 Parts List on PL 9.1 Removal Removal If a new PWB will be installed, record NVM values for new PWB. WARNING WARNING To avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine.

  • Page 479: Rep 1.5 24 V Lvps

    REP 1.5 24 V LVPS REP 1.6 T5 T7 HVPS Chassis Parts List on PL 9.1 Parts List on PL 9.1 Removal Removal WARNING WARNING To avoid personal injury or shock, do not perform repair or adjustment activities with To avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine.

  • Page 480: Rep 1.7 T5 Or T7 High Voltage Power Supplies

    REP 1.7 T5 or T7 High Voltage Power Supplies REP 1.8 I/F (Interface) PWB Parts List on PL 9.1 Parts List on PL 9.1 Removal Removal Perform NVRAM Save. Perform NVRAM Save. WARNING WARNING To avoid personal injury or shock, do not perform repair or adjustment activities with To avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine.

  • Page 481: Rep 1.9 24 V Lvps Bracket

    Replacement REP 1.9 24 V LVPS Bracket Ensure Screws (2) are positioned in slots as shown before tightening Screws (2) (Figure Parts List on PL 9.1 Removal Screws (2) WARNING To avoid personal injury or shock, do not perform repair or adjustment activities with Slot the power switch on or electrical power applied to the machine.

  • Page 482: Rep 1.10 Hvps T6

    REP 1.10 HVPS T6 REP 1.11 AC Drive PWB Parts List on PL 9.1 Parts List on PL 9.2 Removal Removal WARNING WARNING To avoid personal injury or shock, do not perform repair or adjustment activities with To avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine.

  • Page 483: Rep 1.12 Ess Pwb

    Replacement REP 1.12 ESS PWB CAUTION Parts List on PL 13.1 Ensure White connector P43 and Blue connector is P42. Other connectors are different sizes Removal to ensure correct connection. WARNING To avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine.
  • Page 484 NOTE: 5 mm tool may be required. Remove ESS PWB (Figure Remove ESS Remove Firmware Remove EPROMS Disconnect Postscript Font ROM Remove Remove Remove Remove jacks from Disconnect plate Fan P/J Remove Screws (9) and remove ESS PWB Figure 1 Removing ESS PWB Repairs and Adjustments Prelaunch Training/Review 6/02...

  • Page 485: Rep 1.13 Ess Nvm Pwb

    REP 1.13 ESS NVM PWB CAUTION The ESS PWB has a lithium battery. Dispose of the used battery following the manufacturers' Parts List on PL 13.1 instructions after replacing. Do not throw it away at customer's site. Removal Remove the ESS NVM PWB (Figure Download ESS NVM values to machine floppy.
  • Page 486 Repairs and Adjustments Prelaunch Training/Review 6/02 REP 1.13 4-12 DC1632/2240...

  • Page 487: Rep 4.1 Main Drive Motor Assembly

    REP 4.1 Main Drive Motor Assembly Parts List on PL 1.1 Harness P/Jís (5) Removal WARNING To avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. Remove Fuser Module (REP 10.1).

  • Page 488: Rep 4.2 Ibt Motor

    REP 4.2 IBT Motor REP 4.3 Developer Drive Motor Parts List on PL 1.1 Parts List on PL 1.1 Removal Removal WARNING WARNING To avoid personal injury or shock, do not perform repair or adjustment activities with To avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine.

  • Page 489: Rep 4.4 Drum Motor Assembly

    REP 4.4 Drum Motor Assembly Parts List on PL 1.1 Removal WARNING To avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. Remove Right Cover (REP 14.3).
  • Page 490 Repairs and Adjustments Prelaunch Training/Review 6/02 REP 4.4 4-16 DC1632/2240...

  • Page 491: Rep 5.1 Dadf

    Remove Screws (2) and remove DADF (Figure 2). REP 5.1 DADF Parts List on PL 20.1 Removal WARNING To avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. Disconnect connector (Figure 1).

  • Page 492: Rep 5.2 Registration Gate Solenoid

    REP 5.2 Registration Gate Solenoid Parts List on PL 20.2 Removal WARNING To avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. Remove Front Cover (PL 20.1). Remove Registration Gate Solenoid (Figure 1).

  • Page 493: Rep 5.3 Left/Right Counterbalance

    Remove Right Counterbalance (Figure 2). REP 5.3 Left/Right Counterbalance Remove Terminals (2). Parts List on PL 20.3 Remove Screws (4). Removal Remove Right Counterbalance. WARNING Mark counterbalance as Right. To avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine.
  • Page 494 Replacement If new counterbalances are installed, position as shown (Figure 3). If counterbalances are reinstalled, install according to marks made in steps 4c or 5d. Left Counterbal- Right Counter- ance balance Figure 3 Install Left/Right Counterbalance Repairs and Adjustments Prelaunch Training/Review 6/02 REP 5.3 4-20...

  • Page 495: Rep 5.4 Dadf Control Pwb

    REP 5.4 DADF Control PWB Parts List on PL PL 20.3 Removal WARNING To avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. Remove Rear Cover (REP 5.18). Remove DADF Control PWB (Figure1).

  • Page 496: Rep 5.5 Feed Motor Assembly

    REP 5.5 Feed Motor Assembly Parts List on PL 20.4 Removal WARNING To avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. Remove Rear Cover (REP 5.18). Remove Feed Motor Assembly (Figure 1).

  • Page 497: Rep 5.6 Nudger Roll

    Remove Nudger Rolls (Figure 2). REP 5.6 Nudger Roll Remove Clips (2). Parts List on PL 20.4 Remove Nudger Rolls (2). Removal WARNING Clip To avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. To install new Nudger Rolls, go to Feed Roll Assembly (REP 5.7) at this time and replace...

  • Page 498: Rep 5.7 Feed Roll Assembly

    Remove Feed Roll Assembly (Figure 2). REP 5.7 Feed Roll Assembly Remove clip. Parts List on PL 20.4 Slide bearing. Removal Remove Feed Roll Assembly. WARNING To avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine.

  • Page 499: Rep 5.8 Lower Chute Assembly

    REP 5.8 Lower Chute Assembly Parts List on PL 20.5 Removal WARNING To avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. Open Top Cover. Remove following: Front Cover (PL 20.1).

  • Page 500: Rep 5.9 Retard Roll

    REP 5.9 Retard Roll Replacement CAUTION Parts List on PL 20.5 While replacing Retard Roll, make sure that Retard Roll Plastic Guide is in correct position. Removal WARNING To avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine.

  • Page 501: Rep 5.10 Set Gate Solenoid Assembly

    REP 5.10 Set Gate Solenoid Assembly Replacement Engage pin with slot (Figure 2). Parts List on PL 20.5 Removal WARNING To avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. Open Top Cover.
  • Page 502 Install Set Gate Solenoid Assembly (Figure 3) Move Solenoid as Position Solenoid shown and tighten on Screws Screws (2) Connect and secure harness in clip Figure 3 Installing Set Gate Solenoid Assembly Repairs and Adjustments Prelaunch Training/Review 6/02 REP 5.10 4-28 DC1632/2240...

  • Page 503: Rep 5.11 Registration Sensor

    REP 5.11 Registration Sensor Replacement When installing Registration Sensor align holes with bumps and tighten screw (Figure 2). Parts List on PL 20.5 Removal WARNING To avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. Open Top Cover.

  • Page 504: Rep 5.12 Size Sensors 1/2 (Rear/Front)

    REP 5.12 Size Sensors 1/2 (Rear/Front) Parts List on PL 20.5 Removal WARNING To avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. Open Top Cover. Remove following: Front Cover (PL 20.1).

  • Page 505: Rep 5.13 Dadf Belt Motor Assembly

    REP 5.13 DADF Belt Motor Assembly Replacement Parts List on PL 20.6 NOTE: Align motor bracket with marks on frame before tightening screws. Removal WARNING To avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. Remove Rear Cover (REP 5.18).

  • Page 506: Rep 5.14 Duplex Sensor

    REP 5.14 Duplex Sensor Parts List on PL 20.7 Removal WARNING To avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. Remove following: Front Cover (PL 20.1) Rear Cover (REP 5.18) Top Cover (PL 20.2) Loosen screws (2) and remove Feed Motor from mounting...

  • Page 507: Rep 5.15 Registration Pinch Roll

    REP 5.15 Registration Pinch Roll Parts List on PL 20.8 Remove Screws (2) Removal WARNING To avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. NOTE: Do not damage or scratch surface of Registration Pinch Roll.
  • Page 508 Remove Gate (Figure 2). Remove Registration Pinch Roll (Figure 3). Remove C Clip, shorter Spring, and Bearing CAUTION Plastic edge on Gate is fragile Remove Gate while containing Springs Remove Regis- tration Pinch Roll Remove Screws (2) Close DADF Remove C Clip longer Observe position...

  • Page 509: Rep 5.16 Exit Motor Assembly

    REP 5.16 Exit Motor Assembly Replacement Parts List on PL 20.9 NOTE: Belt should be tight but not stretched before tightening motor mounting screws (Figure Removal WARNING To avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine.

  • Page 510: Rep 5.17 Document Transport

    REP 5.17 Document Transport Parts List on PL 20.10 Removal WARNING To avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. Remove Front Cover 20.1). Remove Document Transport (Figure Loosen screws (3).

  • Page 511: Rep 5.18 Rear Cover

    REP 5.18 Rear Cover Parts List on PL 20.1 Removal WARNING To avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. CAUTION LED harness breakage occurs if Rear Cover is removed without disconnecting LED plug Loosen Screws (3) and remove Rear Cover enough to disconnect LED harness from DADF Control PWB.

  • Page 512: Rep 5.19 Platen Belt

    REP 5.19 Platen Belt Replacement Parts List on PL 20.10 NOTE: Lock shaft support by matching hole with frame's detent (Figure 3). Removal WARNING To avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. NOTE: After replacing Platen Belt, reset HFSI counter.
  • Page 513 NOTE: Make sure that both sides of Platen Belt are correctly set in pulley (Figure 4). CORRECT INCORRECT Figure 3 Install Platen Belt Connect power cord and switch on power. Enter DC330 [5-055]. Press START button and press the Stop button in 15 seconds. Check the belt position.
  • Page 514 Repairs and Adjustments Prelaunch Training/Review 6/02 REP 5.19 4-40 DC1632/2240...

  • Page 515: Rep 6.1 Ros

    REP 6.1 ROS Parts List on PL 3.1 Removal WARNING To avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. Remove Right Cover (REP 14.3). Remove Rear Cover (REP 14.2).

  • Page 516: Rep 6.2 Platen Glass

    REP 6.2 Platen Glass Replacement Parts List on PL 18.3 NOTE: Press Platen Glass in direction of arrow A; Press Right Side Plate in direction of arrow (Figure Removal WARNING To avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine.

  • Page 517: Rep 6.3 Iit Top Cover

    REP 6.3 IIT Top Cover REP 6.4 Lens Kit Removal Parts List on PL 18.4 WARNING Removal Remove Platen Glass (REP 6.2). To avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. CAUTION Remove DADF (REP...

  • Page 518: Rep 6.11 Carriage Cables

    Move Half Rate Carriage so that position of Carriage Cable Ball on Capstan is one of fol- REP 6.11 Carriage Cables lowing: (Figure Parts List on PL 18.5 ï Two Carriage Cable Rolls in front and rear. Removal ï Carriage Cable Ball is directly above. WARNING To avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine.
  • Page 519 Remove Carriage Cable (Figure Replacement Remove spring. Wind Carriage Cable into pulley (Figure Separate spring and cable. Insert Carriage Cable Ball into groove of pulley. Pull out ball from hole. Remove cable. Figure 4 Winding Carriage Cable Figure 3 Removing Carriage Cable Prelaunch Training/Review Repairs and Adjustments 6/02...
  • Page 520 Wind cable (spring hook side) onto pulley for 2.5 turns. Tape and lock cable (on Wind cable (ball side) onto pulley for 2.4 turns. Tape and lock cable wound on pulley spring hook) on frame (Figure (Figure Figure 5 Locking Cable Figure 6 Locking Cable Repairs and Adjustments Prelaunch Training/Review...
  • Page 521 Check orientation of ends and number of carriage cable windings (front/rear) (Figure Install Carriage Cable (ball side) (Figure 7). Reconfigure as required. Hook cable to pulley (from bottom to top). Hook cable to large pulley in Half Rate Carriage (from top to bottom). Insert ball into frame hole.
  • Page 522 Install Carriage Cable (spring hook side) (Figure Remove tape from cable. Hook cable to pulley (from bottom to top). Install Full Rate Carriage in IIT Frame. Hook cable to small pulley in Half Rate Carriage (from bottom to top). Adjust positions of Full Rate/Half Rate Carriages (ADJ 6.1).

  • Page 523: Rep 6.12 Carriage Motor

    REP 6.12 Carriage Motor Parts List on PL 18.5 Removal WARNING To avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. Remove DADF (REP 5.1). Remove Platen Glass (REP 6.2).

  • Page 524: Rep 6.13 Exposure Lamp

    REP 6.13 Exposure Lamp Parts List on PL 18.6 Removal WARNING To avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. CAUTION Avoid touching exposure lamp with your bare hands during removal or installation. Oil from your hands will contaminate surface of lamp.

  • Page 525: Rep 6.14 Lamp Wire Harness

    Remove Full Rate Carriage (Figure REP 6.14 Lamp Wire Harness Remove screws (2). Parts List on PL 18.6 Remove Full Rate Carriage. Removal WARNING To avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. Remove DADF (REP 5.1).
  • Page 526 Remove Lamp Wire Harness from Full Rate Carriage (Figure Flip Full Rate Carriage. Remove screw. Remove guide. Disconnect connector. Remove Lamp Wire Harness. Figure 3 Removing Lamp Wire Harness Replacement NOTE: After reinstalling parts, adjust positions of Full Rate/Half Rate Carriages (ADJ 6.1).

  • Page 527: Rep 7.1 Tray 5

    Install Tray 5. REP 7.1 Tray 5 Parts List on PL 2.2 Removal WARNING To avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. Remove Rear Cover (REP 14.2).

  • Page 528: Rep 7.2 Tray 5 Feed Roll

    REP 7.2 Tray 5 Feed Roll Parts List on PL 2.14 Removal WARNING To avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. Remove Rear Cover (REP 14.2).

  • Page 529: Rep 7.3 Tray 1 Feeder

    REP 7.3 Tray 1 Feeder REP 7.4 Tray 1 Feed/Lift Motor Parts List on PL 2.3 Parts List on PL 2.4 Removal Removal WARNING WARNING To avoid personal injury or shock, do not perform repair or adjustment activities with To avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine.

  • Page 530: Rep 7.5 Tray 1 Paper Size Sensor

    REP 7.5 Tray 1 Paper Size Sensor REP 7.6 Tray 3 Parts List on PL 2.1 Parts List on PL 16.1 Removal Removal WARNING WARNING To avoid personal injury or shock, do not perform repair or adjustment activities with To avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine.

  • Page 531: Rep 7.7 Tray 4

    REP 7.7 Tray 4 REP 7.8 Tray 1 Parts List on PL 16.1 Parts List on PL 2.1 Removal Removal WARNING WARNING To avoid personal injury or shock, do not perform repair or adjustment activities with To avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine.

  • Page 532: Rep 7.9 Tray 2

    REP 7.9 Tray 2 Parts List on PL 16.2 Removal WARNING To avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. Pull out Tray 2. Lift end of tray to disengage lock on rail (not visible) and remove tray.

  • Page 533: Rep 7.10 Tray 2 Feeder

    REP 7.10 Tray 2 Feeder Parts List on Removal WARNING To avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. Pull out Tray 2. Remove the Left Lower Cover. 16.16) Remove the Tray 2 Feeder (Figure...

  • Page 534: Rep 7.11 Tray 3 Feeder

    Remove the Tray 3 Feeder from mounting bracket (Figure REP 7.11 Tray 3 Feeder Parts List on Removal Remove the Screws (2) WARNING and Bracket To avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. Remove Tray 2.

  • Page 535: Rep 7.12 Tray 4 Feeder

    Remove the Tray 4 Feeder Assembly (Figure REP 7.12 Tray 4 Feeder Parts List on Removal Loosen Disconnect WARNING Screw To avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. Remove the Tray 2.
  • Page 536 Remove the Tray 4 Feeder Guides (Figure Remove Brackets from Tray 4 Feeder Assembly (Figure Remove Remove Screw Remove Screws (2) Screws (2) and Bracket and Upper Guide and Bracket Remove Screws (2) and Lower Guide Remove Screw and Bracket Figure 4 Removing the Brackets Figure 3 Removing the Guides Repairs and Adjustments...

  • Page 537: Rep 8.1 Left Cover Assembly

    REP 8.1 Left Cover Assembly Parts List on PL 2.9 Disconnect (3) Removal WARNING To avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. Remove Rear Cover (REP 14.2).
  • Page 538 Remove Left Cover Assembly (Figure CAUTION Before closing Left Cover Assembly to connect harness, hold up black plastic Duplex Baffle while closing transport. Remove Clip and Marks on Remove disconnect Stop Stop Pin Screw and Motion Damper lift up Stop Hinge Support Left Cover Assembly while per-...

  • Page 539: Rep 8.2 Duplex Chute

    REP 8.2 Duplex Chute CAUTION Before closing Left Cover Assembly to connect harness, hold up black plastic Duplex Baffle Parts List on PL 2.8 while closing transport. Removal Marks on WARNING Stop Pin Motion To avoid personal injury or shock, do not perform repair or adjustment activities with Damper the power switch on or electrical power applied to the machine.

  • Page 540: Rep 8.3 Duplex Transport Assembly

    REP 8.3 Duplex Transport Assembly REP 8.5 Inverter Transport Parts List on PL 2.7 Parts List on PL 11.1 Removal Removal WARNING WARNING To avoid personal injury or shock, do not perform repair or adjustment activities with To avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine.

  • Page 541: Rep 8.6 Registration Transport Assembly

    REP 8.6 Registration Transport Assembly Replacement Parts List on PL 2.6 NOTE: bearing is equipped with two Anti-rotation Tabs. If one breaks during removal, install bearing so other tab is employed. Removal WARNING NOTE: Check that ground spring is pressing against Bronze bushing after installing it. To avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine.

  • Page 542: Rep 8.7 Exit Transport Assembly

    REP 8.7 Exit Transport Assembly Parts List on PL 2.10 Removal WARNING To avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. Open Front Cover. Remove Fuser Front Cover (REP 14.8).

  • Page 543: Rep 9.1 Drum Cartridge

    REP 9.1 Drum Cartridge REP 9.2 ROS Shutter Motor Parts List on PL 4.1 Parts List on PL 8.1 Removal Removal WARNING WARNING To avoid personal injury or shock, do not perform repair or adjustment activities with To avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine.

  • Page 544: Rep 9.3 Waste Toner Cartridge Cover

    REP 9.3 Waste Toner Cartridge Cover REP 9.4 Waste Toner Cartridge Parts List on PL 4.1 Parts List on PL 4.1 Removal Removal WARNING WARNING To avoid personal injury or shock, do not perform repair or adjustment activities with To avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine.

  • Page 545: Rep 9.5 Full Toner Sensor

    REP 9.5 Full Toner Sensor REP 9.6 Inner Cover Parts List on PL 4.1 Parts List on PL 10.2 Removal Removal WARNING WARNING To avoid personal injury or shock, do not perform repair or adjustment activities with To avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine.

  • Page 546: Rep 9.7 Toner Dispenser

    REP 9.7 Toner Dispenser CAUTION Connection Tube may separate from upper or lower housing. Parts List on PL 6.1 Agitator may disconnect if flex coupling is compressed enough so agitator hits inside bot- Removal tom of lower housing WARNING Pull out Upper and Lower Housings together while ensuring flexible Connection Tube remains connected.

  • Page 547: Rep 9.8 Plate Assembly

    10. Disconnect Developer Housing Plugs, 4 large and 4 small (small not shown). REP 9.8 Plate Assembly Position wires straight out from machine. Wires remain stationary while removing Plate Parts List on PL 4.2 Assembly (Figure Removal WARNING To avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine.
  • Page 548 11. Disconnect Developer Housing Harnesses (Figure 12. Remove Plate Assembly (Figure Open Harness Clip and remove harness from Clip. Remove Screws (6). Disconnect Harness P/Jís (3). Pull Plate Assembly toward front to remove it. Ensure harnesses are cared for. Remove Screw from Inner Left Harness Cover and remove cover. Remove Developer Housing Harnesses from additional harness clips (not shown, under Harness Cover).

  • Page 549: Rep 9.9 Developer Housing

    REP 9.9 Developer Housing Replacement Parts List on PL 6.2 NOTE: If installing a new Developer Housing, go to step 1. If reinstalling existing developer housing, go to 5. Removal Install new Developer (REP 9.10) as required. WARNING Remove ATC Sensor Setup Data Tag from new Developer Housing. On tag, highlight K, To avoid personal injury or shock, do not perform repair or adjustment activities with C, M, or Y as required for color of developer housing.

  • Page 550: Rep 9.10 Developer

    REP 9.10 Developer Parts List on PL 6.2 Release tabs and Removal remove Cover WARNING To avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. Remove Front Cover (REP 14.7).

  • Page 551: Rep 9.11 Toner Dispenser Base Assembly

    REP 9.11 Toner Dispenser Base Assembly Parts List on PL 6.1 Removal WARNING To avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. Open Front Cover. Remove Drum Cartridges.

  • Page 552: Rep 9.12 Ibt Steering Drive Assembly

    REP 9.12 IBT Steering Drive Assembly REP 9.13 Agitator Motor Assembly Parts List on PL 1.3 Parts List on PL 4.1 Removal Removal WARNING WARNING To avoid personal injury or shock, do not perform repair or adjustment activities with To avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine.

  • Page 553: Rep 9.14 Mob Sensor Assembly

    REP 9.14 MOB Sensor Assembly REP 9.15 IBT Belt Assembly Parts List on PL 1.3 Parts List on PL 5.2 Removal Removal WARNING WARNING To avoid personal injury or shock, do not perform repair or adjustment activities with To avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine.

  • Page 554: Rep 9.16 Ibt Cleaner Assembly

    REP 9.16 IBT Cleaner Assembly REP 9.17 Auger Assembly Parts List on PL 5.3 Parts List on PL 5.2 Removal Removal WARNING WARNING To avoid personal injury or shock, do not perform repair or adjustment activities with To avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine.

  • Page 555: Rep 9.18 Lever

    REP 9.18 Lever REP 9.19 Left Hinge/Right Hinge Parts List on PL 5.1 Parts List on PL 5.1 Removal Removal WARNING WARNING To avoid personal injury or shock, do not perform repair or adjustment activities with To avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine.

  • Page 556: Rep 9.20 Right Lift Assembly

    Remove Lower Screws (2). REP 9.20 Right Lift Assembly Remove Right Xerographic Lift. Parts List on PL 5.1 Removal WARNING To avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. Open Front Cover.

  • Page 557: Rep 9.21 Left Lift Assembly

    Remove Screws (4). REP 9.21 Left Lift Assembly Remove Left Xerographic Lift and maintain orientation to ensure Bearings (2) and Parts List on PL 5.1 Washers (2) do not fall off posts. Removal Bearing Washer Screws (2) WARNING E-Ring To avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine.

  • Page 558: Rep 9.22 Transfer Belt

    Remove Handle (Figure REP 9.22 Transfer Belt Parts List on PL 5.3 Removal WARNING To avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. CAUTION Cover Transfer Belt in a black bag.
  • Page 559 Position Latch (Figure Install Stand Plate (Figure 5) Remove Screw. Install Plate. Remove Latch. Fix Latch. Figure 5 Installing Stand Plate Figure 4 Positioning Latch Prelaunch Training/Review Repairs and Adjustments 6/02 REP 9.22 DC1632/2240 4-85...
  • Page 560 Place Stand Plate below and stand IBT Belt Assembly. 10. Remove Bracket (Figure 7) Relax tension of Belt on both sides (Figure 6) Remove Screw (2). Push up Bracket. Remove Bracket. Push up Lever and hang Pin on Hole. Remove Screw (3). Remove Bracket.
  • Page 561 11. Pull out BUR ROLL Housing from Hole below and move it in arrow direction (Figure 8) Pull Housing. Turn Housing to move it. Figure 9 Removing Transfer Belt Figure 8 Pulling Out BUR Roll Housing 12. Remove Transfer Belt (Figure 9) Prelaunch Training/Review Repairs and Adjustments 6/02...
  • Page 562 After installing Transfer Belt, move it to center of IBT Frame (exposed parts of IBT Drive Replacement Roll are same at In and Out sides) (Figure 11). Install Transfer Belt with Reflector at rear (Figure 10). Reflector Figure 11 Positioning Transfer Belt Figure 10 Installing Transfer Belt Repairs and Adjustments Prelaunch Training/Review...
  • Page 563 If Transfer Belt is skewed or wrinkled, perform following steps: (Figure 12) Relax tension of Belt. Rotate Gear in arrow direction and move Transfer Belt. Figure 12 Re-positioning Transfer Belt Prelaunch Training/Review Repairs and Adjustments 6/02 REP 9.22 DC1632/2240 4-89...

  • Page 564: Rep 9.23 1St Btr Roll

    REP 9.23 1st BTR Roll REP 9.24 2nd BTR Roll Parts List on PL 5.4 Parts List on PL 2.8 Removal Removal WARNING WARNING To avoid personal injury or shock, do not perform repair or adjustment activities with To avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine.

  • Page 565: Rep 9.26 Atc Sensor

    13. Remove ATC Sensor (Figure 2). REP 9.26 ATC Sensor Parts List on PL 6.2 Removal Lift Lock WARNING and move end away To avoid personal injury or shock, do not perform repair or adjustment activities with from Tab the power switch on or electrical power applied to the machine. Remove Front Cover (REP 14.7).
  • Page 566 Replacement NOTE: Remove ATC Sensor Setup Data Tag from new sensor. On tag, highlight K, C, M, or Y as required for color of developer housing. Raise Xerographic Release Lever and install Tag in position shown (Figure Tag with K highlighted Tag with C Tag with M...

  • Page 567: Rep 9.27 Retract Shaft

    REP 9.27 Retract Shaft Parts List on PL 5.4 Replacement NOTE: Cam and Flag must be aligned as shown, both on the same side (Figure 1). Incorrect Alignment Correct Alignment Figure 1 Cam and Flag Alignment Prelaunch Training/Review Repairs and Adjustments 6/02 REP 9.27 DC1632/2240...
  • Page 568 Repairs and Adjustments Prelaunch Training/Review 6/02 REP 9.27 4-94 DC1632/2240...

  • Page 569: Rep 10.1 Fuser

    REP 10.1 Fuser REP 10.2 Fuser Fan Parts List on PL 7.1 Parts List on PL 8.1 Removal Removal WARNING WARNING To avoid personal injury or shock, do not perform repair or adjustment activities with To avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine.

  • Page 570: Rep 10.3 Main/Sub Heater Rod

    Prepare Fuser at front (Figure REP 10.3 Main/Sub Heater Rod Parts List on PL 7.2 Removal WARNING To avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. Remove the Fuser Assembly (REP 10.1).
  • Page 571 Remove Heater Rods (Figure Remove Heater Rods Figure 3 Removing Heater Rods Prelaunch Training/Review Repairs and Adjustments 6/02 REP 10.3 DC1632/2240 4-97...
  • Page 572 Repairs and Adjustments Prelaunch Training/Review 6/02 REP 10.3 4-98 DC1632/2240...

  • Page 573: Rep 12.1 H Transport Assembly

    Disengage Hook (2) from the Stud on both sides and remove H Transport Assembly (Fig- REP 12.1 H Transport Assembly Parts List on PL 17.1 Removal WARNING To avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine.

  • Page 574: Rep 12.2 H Transport Belt

    Remove the Gate In Solenoid Assembly (Figure REP 12.2 H Transport Belt Parts List on PL 17.4 Removal Disconnect Wires WARNING as required To avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. Remove the H Transport Assembly (REP 12.1).
  • Page 575 Remove the Entrance Upper Cover (Figure Remove the input H Transport Roll (Figure Remove Entrance Remove H Upper Cover Transport Roll Remove Screws (4) Remove Clips (2) and Bearings (2) Figure 3 Removing the Entrance Upper Cover Figure 4 Removing the H Transport Roll Prelaunch Training/Review Repairs and Adjustments 6/02...
  • Page 576 Remove the output H Transport Roll (Figure Remove the H Transport Belts Remove Clip and Bearing Remove H Transport Roll Remove Clip, Pulley, and Bearing Figure 5 Removing the H Transport Roll Repairs and Adjustments Prelaunch Training/Review 6/02 REP 12.2 4-102 DC1632/2240...

  • Page 577: Rep 12.3 Entrance Sensor

    Remove the H Transport Entrance Sensor and Top Tray Full Sensor (Figure REP 12.3 Entrance Sensor Parts List on PL 17.4 Removal WARNING To avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. Remove the H Transport Assembly (REP 12.1).

  • Page 578: Rep 12.4 Finisher

    Lift the Finisher from the Rack (Figure REP 12.4 Finisher Parts List on PL 17.5 Removal CAUTION Make sure to have two people to operate since the Finisher Unit weighs more than 16Kg. When one person operates, detach the unit following the Steps after making it weigh less than 16Kg.

  • Page 579: Rep 12.5 Stack Height Sensor Assembly

    Remove the Stack Height Sensor Assembly (Figure REP 12.5 Stack Height Sensor Assembly Parts List on PL 17.6 Removal Remove the Screw WARNING Disconnect To avoid personal injury or shock, do not perform repair or adjustment activities with P/J and the power switch on or electrical power applied to the machine.

  • Page 580: Rep 12.6 Eject Roll Assembly

    Disconnect P/J (Figure REP 12.6 Eject Roll Assembly Parts List on PL 17.6 Removal Remove Remove Screw (2) WARNING Plate To avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. Remove the following parts: Rear Cover 17.5)
  • Page 581 Remove the Thumbscrews (2) (Figure Remove the Tray Guide (Figure Remove Screws (4) Remove Cable from Cover and remove Cover Remove Fastener Figure 3 Removing Thumbscrews and Cable Clamp Figure 4 Removing Tray Guide Prelaunch Training/Review Repairs and Adjustments 6/02 REP 12.6 DC1632/2240 4-107...
  • Page 582 Remove the Sensor (Figure Remove Eject Roll (Figure Disconnect harness and remove Sensor Remove Remove Collar Clip, and Gear Actuator, Clutch Remove Clip and Bearing from both ends Figure 5 Remove Sensor Disconnect Hook (2) from Eject Shaft and remove Eject Roll Figure 6 Removing Eject Roll Repairs and Adjustments Prelaunch Training/Review...
  • Page 583 Remove Eject Shaft (Figure Replacement NOTE: When replacing Feed Roll or Eject Shaft, replace them simultaneously. Remove NOTE: When installing the Clutch, ensure to insert the Stop into Clutch grooves (Figure Clip and Gear Remove Clip Bear- ing on both sides Remove Eject Shaft...

  • Page 584: Rep 12.7 Decurler Roll

    Remove the Decurler Roll (Figure REP 12.7 Decurler Roll Parts List on PL 17.7 Removal Insert a sheet of Remove Clip paper to keep roll- WARNING ers separated To avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine.

  • Page 585: Rep 12.8 Finisher Drive Motor

    REP 12.8 Finisher Drive Motor Parts List on PL 17.7 Removal WARNING To avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. Remove the Rear Cover 17.14).

  • Page 586: Rep 12.9 Belt

    Release Harnesses (Figure REP 12.9 Belt Parts List on PL 17.7 Removal Remove wires from Remove Clamp Clip from Frame WARNING To avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. Remove the Rear Cover 17.5) Rotate the Actuator...
  • Page 587 Remove the Cam Bracket Assembly (Figure Remove the Belt (Figure Remove the Screws (4). Remove the Cam Bracket Assembly. Remove Screws (4) Remove Clips, Pulleys, and Belt Remove Cam Bracket Figure 4 Removing the Belt Assembly Figure 3 Removing the Cam Bracket Assembly Prelaunch Training/Review Repairs and Adjustments 6/02...
  • Page 588 Replacement NOTE: During assembly, refer to Figure NOTE: During assembly, refer to Figure Raise Top Cover to raise Roller while Rotate Cam so performing Pawl engages step 2 Slot Align Axle with Hole Figure 6 Engaging Pawl with Slot Figure 5 Inserting Axle of Cam Bracket Assembly into Hole Repairs and Adjustments Prelaunch Training/Review 6/02...

  • Page 589: Rep 12.10 Rail

    Remove Stapler Assembly (Figure REP 12.10 Rail Parts List on PL 17.9 Remove Removal Screws (2), Ground Wire WARNING (1) and Stapler To avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. Remove the following: Front Cover 17.5)
  • Page 590 Remove the PWB Cover (Figure Move the PWB Chassis down (Figure Remove Screws (10) Disconnect and Cover P849 and P846 and Disconnect remove from P848 and Guide remove from Guide Loosen Screw Remove Screws (2) and allow PWB Chas- sis to hang down Figure 3 Removing the PWB Cover Figure 4 Moving PWB Chassis Down...
  • Page 591 Remove Rear Rail Mounting Screws (2) (Figure Remove Front Rail Mounting Screws (2) (Figure Remove Screws (2) Disconnect Remove Screws (2) Figure 5 Removing Rear Rail Mounting Screws (2) Figure 6 Removing Front Rail Mounting Screw Prelaunch Training/Review Repairs and Adjustments 6/02 REP 12.10 DC1632/2240...
  • Page 592 Remove the Rail Assembly (Figure Remove the Carriage Assembly (Figure Figure 7 Removing Rail Assembly Figure 8 Removing the Carriage Assembly Repairs and Adjustments Prelaunch Training/Review 6/02 REP 12.10 4-118 DC1632/2240...
  • Page 593 10. Remove Screws (5) and remove Rail (Figure Screws (5) Figure 9 Removing Rail Prelaunch Training/Review Repairs and Adjustments 6/02 REP 12.10 DC1632/2240 4-119...

  • Page 594: Rep 12.11 Stapler Assembly

    Remove the Stapler Assembly (Figure REP 12.11 Stapler Assembly Parts List on PL 17.9 Remove Removal Screws (2), Ground Wire WARNING (1) and Stapler To avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. Open the Front Cover.
  • Page 595 Replacement NOTE: Insert Stapler Assembly Tab into Slot (Figure Slot Figure 3 Inserting Tab into Slot Prelaunch Training/Review Repairs and Adjustments 6/02 REP 12.11 DC1632/2240 4-121...

  • Page 596: Rep 12.12 Compiler Tray Assembly

    Disconnect P/J (Figure REP 12.12 Compiler Tray Assembly Parts List on PL 17.10 Removal Remove Remove Screw (2) WARNING Plate To avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. Remove the following parts: Rear Cover 17.5)
  • Page 597 Remove Thumbscrews (2) (Figure Remove the Tray Guide (Figure Remove Screws (4) Remove Cable from Cover and remove Cover Remove Fastener Figure 3 Removing Thumbscrews (2) and Cable Clamp Figure 4 Removing Tray Guide Prelaunch Training/Review Repairs and Adjustments 6/02 REP 12.12 DC1632/2240 4-123...
  • Page 598 Release Compiler Tray Harness (Figure Remove the Screw on the Inboard side (Figure Screw Disconnect and remove form Guide Disconnect from Finisher PWB and remove from Guide Move harnesses back through frame Figure 5 Releasing Compiler Tray Harness Figure 6 Removing Screw on Inboard Side Repairs and Adjustments Prelaunch Training/Review 6/02...
  • Page 599 Remove the Compiler Tray Assembly (Figure Figure 7 Removing Compiler Tray Assembly Prelaunch Training/Review Repairs and Adjustments 6/02 REP 12.12 DC1632/2240 4-125...

  • Page 600: Rep 12.13 Stacker Motor Assembly

    Remove the screws on PWB Chassis (Figure REP 12.13 Stacker Motor Assembly Parts List on PL 17.11 Removal WARNING To avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. Remove the Rear Cover (PL 17.5) Loosen Screw...
  • Page 601 Remove the Stacker Motor Assembly (Figure Remove the screws (3) while sliding the PWB Chassis upward. Slide the Gear. Remove the Stacker Motor Assembly. Lift PWB Chassis and Remove Screws (2) Remove Screw Move Gear and Remove Stacker Motor Discon- nect P/J Figure 3 Removing Stacker Motor Assembly Prelaunch Training/Review...

  • Page 602: Rep 12.14 Front Elevator Bracket

    Disconnect P/J (Figure REP 12.14 Front Elevator Bracket Parts List on PL 17.11 Removal Remove Remove Screw (2) WARNING Plate To avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. Remove the following parts: Rear Cover 17.5)
  • Page 603 Remove the Thumbscrews (2) (Figure Remove the Tray Guide (Figure Remove Screws (4) Remove Cable from Cover and remove Cover Remove Fastener Figure 3 Removing Thumbscrews and Cable Clamp Figure 4 Removing Tray Guide Prelaunch Training/Review Repairs and Adjustments 6/02 REP 12.14 DC1632/2240 4-129...
  • Page 604 Move PWB Chassis (Figure Remove Front Elevator Bracket (Figure Remove Screws (3) and Elevator Belt Assembly Release Wires from Clamp Move PWB Chassis Remove Figure 6 Removing Elevator Belt Assembly Loosen Screws Screw Figure 5 Moving PWB Chassis Repairs and Adjustments Prelaunch Training/Review 6/02 REP 12.14...

  • Page 605: Rep 12.15 Paddle Gear Shaft

    Remove Screw on Paddle Gear Shaft (Figure REP 12.15 Paddle Gear Shaft Parts List on PL 17.12 Removal WARNING To avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. Remove the following parts: Stapler Assembly (REP...
  • Page 606 Remove the Paddle Gear Shaft (Figure Figure 3 Removing Paddle Gear Shaft Repairs and Adjustments Prelaunch Training/Review 6/02 REP 12.15 4-132 DC1632/2240...

  • Page 607: Rep 12.16 Finisher Pwb

    Disconnect P/Jís (Figure REP 12.16 Finisher PWB Parts List on PL 17.13 Removal WARNING Remove Wire Har- To avoid personal injury or shock, do not perform repair or adjustment activities with ness from the power switch on or electrical power applied to the machine. Guides (4) Remove Rear Cover 17.5).
  • Page 608 Remove the Finisher PWB (Figure 3). Remove Screws (6) and PWB Figure 3 Removing Finisher PWB Replacement NOTE: When installing, keep the Core (Figure 2) inside the PWB Box. Repairs and Adjustments Prelaunch Training/Review 6/02 REP 12.16 4-134 DC1632/2240...

  • Page 609: Rep 12.17 Entrance Upper Cover

    REP 12.17 Entrance Upper Cover Parts List on PL 17.3 Removal Remove the H Transport Assembly (REP 12.1). Remove the following: H Transport Front Cover 17.3) H Transport Rear Cover 17.3) Stop 17.3) Remove the H Transport Cover (Figure Remove Cover Remove Screw (2)

  • Page 610: Rep 12.18 Cam Bracket Assembly

    Release Harnesses (Figure REP 12.18 Cam Bracket Assembly Parts List on PL 17.8 Removal Remove wires from Remove Clamp Clip from Frame WARNING To avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. Remove the Rear Cover 17.5) Rotate the Actuator...
  • Page 611 Remove the Cam Bracket Assembly (Figure Replacement Remove the Screws (4). NOTE: During assembly, refer to Figure Remove the Cam Bracket Assembly. Remove Raise Top Screws (4) Cover to raise Roller while performing step 2 Remove Cam Bracket Align Axle Assembly with Hole Figure 3 Removing the Cam Bracket Assembly...
  • Page 612 NOTE: During assembly, refer to Figure Rotate Cam so Pawl engages Slot Figure 5 Engaging Pawl with Slot Repairs and Adjustments Prelaunch Training/Review 6/02 REP 12.18 4-138 DC1632/2240...

  • Page 613: Rep 12.19 Finisher Rack Assembly

    Remove Bottom Plate (Figure 2). REP 12.19 Finisher Rack Assembly Parts List on PL 17.1 Removal Remove Finisher (REP 12.4). Loosen Feet (Figure Loosen Feet Figure 2 Removing Bottom Plate Figure 1 Loosening Feet Prelaunch Training/Review Repairs and Adjustments 6/02 REP 12.19 DC1632/2240 4-139...
  • Page 614 Remove Rear Rack (Figure Remove Front Rack (Figure 4). Lift to Remove Rack Lift to Remove Rack Remove Remove Thumbscrew Thumbscrew Figure 3 Removing Rear Rack Figure 4 Removing Front Rack Repairs and Adjustments Prelaunch Training/Review 6/02 REP 12.19 4-140 DC1632/2240...

  • Page 615: Rep 12.20 Lowering Stacker Tray

    REP 12.20 Lowering Stacker Tray Parts List on PL 17.1 Purpose If the need arises to lower the Stacker Tray quickly or without power applied perform following: Remove Finisher Rear Cover 17.5). While holding the Stacker Tray, move the gear outward and the Stacker Tray is released (Figure Figure 1 Moving Gear to Lower Stack Tray Prelaunch Training/Review...
  • Page 616 Repairs and Adjustments Prelaunch Training/Review 6/02 REP 12.20 4-142 DC1632/2240...

  • Page 617: Covers

    Remove Finisher Rack Assembly (REP 12.19). REP 14.1 Top Cover Remove Gate Cover (Figure Parts List on PL 10.2 Removal WARNING To avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. Remove Finisher H Transport (REP 12.1).

  • Page 618: Rep 14.2 Rear Cover

    REP 14.2 Rear Cover REP 14.3 Right Cover Parts List on PL 10.3 Parts List on PL 10.1 Removal Removal WARNING WARNING To avoid personal injury or shock, do not perform repair or adjustment activities with To avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine.

  • Page 619: Rep 14.4 Rear Left Middle Cover

    REP 14.4 Rear Left Middle Cover REP 14.5 Rear Left Upper Cover Parts List on PL 10.3 Parts List on PL 10.3 Removal Removal WARNING WARNING To avoid personal injury or shock, do not perform repair or adjustment activities with To avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine.

  • Page 620: Rep 14.6 Left Lower Cover Assembly

    REP 14.6 Left Lower Cover Assembly REP 14.7 Cover Assembly Parts List on PL 2.3 Parts List on PL 10.1 Removal Removal WARNING WARNING To avoid personal injury or shock, do not perform repair or adjustment activities with To avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine.

  • Page 621: Rep 14.8 Fuser Cover

    REP 14.8 Fuser Cover Parts List on PL 10.2 Removal WARNING To avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. Open Front Cover. Hinge Pin Remove Fuser Cover (Figure ).

  • Page 622: Rep 14.9 Rear Cover

    REP 14.9 Rear Cover REP 14.10 Inner Cover Parts List on PL 16.16 Parts List on PL 8.1 Removal Removal WARNING WARNING To avoid personal injury or shock, do not perform repair or adjustment activities with To avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine.

  • Page 623: Rep 14.11 Left Cover Assembly

    REP 14.11 Left Cover Assembly REP 14.12 Lower Cover Parts List on PL 16.13 Parts List on PL 16.16 Removal Removal WARNING WARNING To avoid personal injury or shock, do not perform repair or adjustment activities with To avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine.
  • Page 624 Repairs and Adjustments Prelaunch Training/Review 6/02 REP 14.11, REP 14.12 4-150 DC1632/2240...

  • Page 625: Adj 5.1 Dadf Side Registration

    ï 1 to 1-sided ADJ 5.1 DADF Side Registration ï A3 or 11 x 17 Paper Supply Purpose ï 100% Reduce/Enlarge Align image scanned from document with left side edge of paper. ï 2 Copies Press Start and discard the first copy. Check On side 1 of copy 2 measure and record the distance between the side edge and the Make two copies from the Platen Glass to be used as DADF originals.
  • Page 626 Adjustment Adjust Side 1 DADF Side Registration. Enter NVM Rear/Write (DC131) [715-015]. NOTE: Increasing value moves side edge metrics SE1 through SE4 toward edge. If B is more than A, increase the NVM value (15 = approx. 1 mm). If B is less than A, decrease the NVM value (15 = approx. 1 mm). Check results of adjustment and adjust if required.

  • Page 627: Adj 5.2 Dadf Counterbalance

    ADJ 5.2 DADF Counterbalance Adjustment WARNING Purpose Correct DADF opening and closing action. To avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. Check CAUTION When removing the Rear Cover, disconnect LED Connector on DADF PWB.

  • Page 628: Adj 5.3 Dadf Parallelism

    ADJ 5.3 DADF Parallelism Adjustment CAUTION Purpose The DADF Parallelism must be made within ±1mm of the specified range. Enable parallel Document placement and image scan. CAUTION Check When removing the Rear Cover, disconnect LED Connector on DADF PWB. Remove Rear Cover (REP 5.18).

  • Page 629: Adj 5.4 Document Transport Height

    ADJ 5.4 Document Transport Height Adjustment CAUTION Purpose When removing the Rear Cover, disconnect LED Connector on DADF PWB. Enable document feed at the correct speed and free of skew. Remove Rear Cover (REP 5.18). Raise DADF and loosen the Screws (2) (Figure Check WARNING...
  • Page 630 Adjust Document Transport Height (Figure Lower DADF Lower Document Raise Docu- Transport Frame ment Trans- port Frame Adjust Screw Raise DADF Tighten Screws Figure 3 Adjusting Document Transport Height Repeat check. Repairs and Adjustments Prelaunch Training/Review 6/02 ADJ 5.4 4-156 DC1632/2240...

  • Page 631: Adj 5.5 Dadf Top Registration

    Check DADF Top Edge Registration for Side 1. ADJ 5.5 DADF Top Registration Load both DADF Originals in DADF, 1 on top, with top edge metrics LE1 through Purpose LE3 toward right. Align image scanned from document with top edge of paper. Select the following: ï...
  • Page 632 ï 1 Copy Adjustment iii. Press the Start button. Adjust Side 1 DADF Side Registration. Check that top edge metrics are same distance from edge of paper for both copies. Enter NVM Rear/Write (DC131) [710-005]. If the difference is greater than 1 mm, go to step 2 of the adjustment. NOTE: Increasing value moves lead edge metrics LE1 through LE3 toward edge.

  • Page 633: Adj 5.6 Dadf Document Detection

    <Restrictions to Note> ADJ 5.6 DADF Document Detection Purpose ï Once this process has started, it cannot be stopped (interrupted) half-way until it com- Preliminary-Enable document size sensing. pletes irrespective of success or failure. ï This process does not allow the fourth sheet onwards to be pulled in when documents of Check four or more sheets are set in the DADF.

  • Page 634: Adj 5.7 Dadf Non-Standard Document Custom Registration

    Enter the 710-023 data. (Select the paper direction that the customer specifies from ADJ 5.7 DADF Non-standard Document Custom the table below, and enter it.) Registration The following are information regarding the NVM entered above. Purpose Table 1 Preliminary-Document sizes other than DADF detectable document size (non-standard size) are registered and transported as standard document size.

  • Page 635: Scanner

    Scanner Align Half Rate Carriage with Rail Hole (Figure 2). Manually move Full Rate Carriage away from home position approximately 105 mm ADJ 6.1 Full/Half Rate Carriage while observing Rail Tool Hole to align with Carriage Tool Hole in Half Rate Carriage. Purpose Front of Scanner Establish Full Rate and Half Rate Carriage position.
  • Page 636 Install Alignment Tool in front end of Half Rate Carriage (Figure 3). Check that tool will install in other end of carriage. If the tool installs, go to step 6. If tool does not install, loosen the Set Screw (2) and turn the pulley to align the tool holes with each other (Figure 4).
  • Page 637 Check that Alignment Tool can be installed through frame into alignment hole in Full Rate Adjustment Carriage (Figure 5). NOTE: Front of Full Rate Carriage shown. Adjustment steps are same for rear of Full Rate If Alignment Tool fits through frame hole into Full Rate Carriage Alignment Hole, perform Carriage.
  • Page 638 Repairs and Adjustments Prelaunch Training/Review 6/02 ADJ 6.1 4-164 DC1632/2240...

  • Page 639: Adj 9.1 Max Setup

    ADJ 9.1 Max Setup ADJ 9.2 ATC Sensor Setup (dC921) Purpose Purpose To conduct a check of the machine and set it up so that excellent copy quality can be consis- NOTE: This procedure should only be performed when the ATC Sensor or Developer Housing tently obtained by stabilizing the development potential and copy density.

  • Page 640: Adj 9.3 Trc Control/Toner Density Setup (Dc922)

    ADJ 9.3 TRC Control/Toner Density Setup (dC922) ADJ 9.4 ADC Output Check (dC934) Purpose Purpose To check the output of ATC Sensor and to determine if TC Control performed normally. ï To check the following functions ï ADC (2 gradation) patch for Potential Control on the IBT Allows manual adjustment of TC if control is not functioning.

  • Page 641: Adj 9.5 Trc Adjust (Dc924)

    ADJ 9.5 TRC Adjust (dC924) Purpose CAUTION Perform this adjustment only to correct a strong customer complaint. Altering the setpoints will affect both Print and Copy modes. Also, there is quite a bit of overlap among the low, medium, and high densities. For these reasons, it is recommended that this procedure not be used unless absolutely necessary.

  • Page 642: Adj 9.6 Color Registration (Dc685)

    Check the Judgement window. If NG is displayed, perform the Rough Skew Setup then ADJ 9.6 Color Registration (dC685) repeat the Fine Skew check. Purpose If OK is displayed in the Judgement window, check the Skew Correction row in the To establish correct horizontal and vertical positioning of the four primary color images Skew Values window.
  • Page 643 Select the Center Setup button. Select Start. CAUTION Make sure not to hook the wiring harness when moving the MOB Sensor. If Center Setup is OK, dC685 is complete. Use the Cleaning Tool to pull the MOB Sensor back to the original position, and fasten the screw. If Center Setup fails, ensure MOB Sensor is positioned to the rear.

  • Page 644: Adj 9.7 Iit Calibration (Dc945)

    ADJ 9.7 IIT Calibration (dC945) ADJ 9.8 Hard Disk Diagnostics/Setup (dC355) Purpose Purpose ï To calculate and set up the White Reference Correction Coefficient. CAUTION ï To correct the IIT sensitivity dispersion (CCD Calibration). This procedure does not work as described in the current tool; the spec is being rewritten. This description is an attempt to document the new spec.

  • Page 645: Adj 9.9 Iot Registration Series (Dc129)

    ADJ 9.9 IOT Registration Series (dC129) Purpose LEAD EDGE The purpose is to adjust the position of the printed image on the page. This is done by chang- ing the value in the appropriate NVM location in dC129. This controls where the ROS writes the image.
  • Page 646 Side Edge Registration for Paper Trays 1 - 5 Duplex (Side 2) Registration Purpose Purpose The purpose of this procedure is to correctly position the lead edge and side edge of the image NOTE: Each Paper Tray has a separate setting for side edge registration. in relation to the edge of the paper.

  • Page 647: Adj 9.10 Iit Lead Edge Registration

    Lead Edge Registration for Tray 5 (MSI) ADJ 9.10 IIT Lead Edge Registration Purpose Purpose To adjust the IIT scan timing in the Slow Scan direction and to correct the copy position. NOTE: There are three settings for Tray 5 Lead Edge; one for standard weight paper, one for heavyweight stock, and one for extra-heavyweight stock.

  • Page 648: Adj 9.11 Iit Side Edge Registration

    Adjustment ADJ 9.11 IIT Side Edge Registration Enter dC131 [715-301]. Purpose Change the value: To adjust the IIT scan timing in the Fast Scan direction and to correct the copy position. ï Each bit represents 0.036 mm ï Increase the value to move the image toward the lead edge. Check ï...

  • Page 649: Adj 9.12 Iit Vertical/Horizontal Magnification

    If the value is not within the specified range, perform the Adjustment: ADJ 9.12 IIT Vertical/Horizontal Magnification Adjustment Purpose Purpose To correct the horizontal (fast scan)/vertical (slow scan) magnification ratio for a 100% copy. Enter dC131 [715-014]. Change the value: Check ï...
  • Page 650 Lead Edge 200mm +/-1mm Figure 1 Checking Horizontal Magnification Repairs and Adjustments Prelaunch Training/Review 6/02 ADJ 9.12 4-176 DC1632/2240...
  • Page 651 (Figure Check vertical magnification Measure the 300mm line running from near LE1 to the trail edge of the 1.8lp ladder. If the dimension is not 300mm ±1.5mm, perform the Adjustment. Lead Edge 300mm +/- 1.5mm Figure 2 Checking Vertical Magnification Adjustment Horizontal Magnification Adjustment ï...

  • Page 652: Adj 9.13 Ui Display Calibration

    ADJ 9.13 UI Display Calibration Purpose Adjust the display by making the buttons on the display correspond to the Touch Panel, so that users can correctly select the content indicated on the display. Perform this adjustment when UI PWB or the Control Panel are replaced. Adjustment NOTE: Use the touch pen for the adjustment as it is installed in the UI Control Panel of the machine.

  • Page 653: Adj 9.14 Inboard/Outboard Density

    ADJ 9.14 Inboard/Outboard Density Purpose To perform the ROS In/Out light quantity correction with this adjustment, when IN/Out densities are different but the parameters other than ROS light quantity judges that all is normal. Adjustment Enter dC612. Select the Test Pattern in the modes as shown below and print out the test pattern. ï...
  • Page 654 Figure 2 Standard Pattern: Pattern 0 Figure 3 Group 1 <Group 1: when the patterns become darker along the rear> (Fig. 3) <Group 2: when the patterns become darker along the front> (Fig. 4) Repairs and Adjustments Prelaunch Training/Review 6/02 ADJ 9.14 4-180 DC1632/2240...
  • Page 655 Figure 4 Group 2 Group 3: when the patterns are dark/light for only both edges. (Fig. 5) Prelaunch Training/Review Repairs and Adjustments 6/02 ADJ 9.14 DC1632/2240 4-181...
  • Page 656 Figure 5 Group 3 Repairs and Adjustments Prelaunch Training/Review 6/02 ADJ 9.14 4-182 DC1632/2240...
  • Page 657 <Group 4: when the patterns are dark only in the center areas> (Fig. 6) Figure 7 Group 5 Figure 6 Group 4 Select a pattern and change the following NVM corresponding to the pattern. <Group 5: when the patterns are light only in the center areas> (Fig. 7) NOTE: Do NOT use the value other than the recommended values below as the NVM value.
  • Page 658 Table 2 Pattern No. 0~9 Pattern # [753-801] 1024 1024 1024 1024 1024 [753-802] 1024 1024 1024 1024 1024 [753-803] 1024 1024 1024 1024 1024 1024 [753-804] 1024 1024 1024 1024 1024 1024 [753-805] [753-806] [753-807] [753-808] Table 3 Pattern No. 10~9 Pattern # [753-801] 1024...

  • Page 659: Adj 12.1 Finisher Alignment

    ADJ 12.1 Finisher Alignment Purpose Align IOT copy output with entrance to Finisher H Transport. Adjustment WARNING To avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. Ensure H Transport is set correctly (Figure 1) and...
  • Page 660 Repairs and Adjustments Prelaunch Training/Review 6/02 ADJ 12.1 4-186 DC1632/2240...
  • Page 661 5 Parts List Overview PL 7.2 Fuser Assembly: 2 of 2 ..................5-37 Introduction ........................Air System Subsystem Information ....................PL 8.1 Air System......................5-38 Symbology ........................Electrical Components Parts Lists PL 9.1 Electrical Components: 1 of 3 ................5-39 Drives PL 9.2 Electrical Components: 2 of 3 ................
  • Page 662 PL 17.6 Top Cover and Eject Roll................... 5-71 PL 17.7 Paper Transportation: 1 of 2 ................5-72 PL 17.8 Paper Transportation: 2 of 2 ................5-73 PL 17.9 Stapler Unit ......................5-74 PL 17.10 Compiler Tray Assembly.................. 5-75 PL 17.11 Elevator......................5-76 PL 17.12 Exit Assembly ....................

  • Page 663: Overview

    NASG - North American Solutions Group - Canada Canada Xerox Europe Symbology Symbology used in the Parts List section is identified in the Symbology section. Service Procedure Referencing If a part or assembly has an associated repair or adjustment procedure, the procedure number will be listed at the end of the part description in the parts lists e.g.

  • Page 664: Subsystem Information

    Subsystem Information Use of the Term "Assembly" The term "assembly" will be used for items in the part number listing that include other itemized parts in the part number listing. When the word "assembly” is found in the part number listing, there will be a corresponding item number on the illustrations followed by a bracket and a listing of the contents of the assembly.

  • Page 665: Symbology

    Symbology A Tag number within a circle having a shaded bar and pointing to an item number shows that the configuration of the part shown is the configuration before the part was changed by the Tag A Tag number within a circle pointing to an item number shows that the part has been changed number within the circle (Figure 2).
  • Page 666 A tag number within a circle with no apex shows that the entire drawing has been changed by A tag number within a circle with no apex and having a shaded bar shows that the entire the tag number within the circle (Figure 3). Information on the modification is in the Change Tag drawing was the configuration before being changed by the tag number within the circle Index.

  • Page 667: Pl 1.1 Drive Unit

    PL 1.1 Drive Unit Item Part Description 007K85750 Drum Motor Assembly (REP 4.4) – Drum Motor (P/O PL 1.1 Item 1) – Gear Bracket (P/O PL 1.1 Item 1) 007K87110 IBT Motor Assembly (REP 4.2) – IBT Motor (P/O PL 1.1 Item 4) –...

  • Page 668: Pl 1.2 Main Drive Motor Assembly

    PL 1.2 Main Drive Motor Assembly Item Part Description – Friction Clutch (Not Spared) – Shaft (Not Spared) – Gear (32T) (Not Spared) – Gear (28T) (Not Spared) – Bearing (Not Spared) – Shaft (Not Spared) – Gear (20T) (Not Spared) 121K22470 Takeaway Clutch –...

  • Page 669: Pl 1.3 Ibt Steering Motor And Mob Sensor

    PL 1.3 IBT Steering Motor and MOB Sensor Item Part Description 007K85580 IBT Steering Motor Assembly (REP 9.12) – IBT Steering Motor (P/O PL 1.3 Item 1) – Plate (P/O PL 1.3 Item 1) 130K60865 MOB Sensor Assembly (REP 9.14,ADJ 9.6) –...

  • Page 670: Pl 2.1 Tray 1: 1 Of 2

    PL 2.1 Tray 1: 1 of 2 Item Part Description 003E23672 Stop 014E42850 Spacer 110K08541 Tray 1 Paper Size Sensor (REP 7.5) 050K48170 Tray 1 (REP 7.8) – Cover (Not Spared) 892E41110 Label (1) – Bracket (Not Spared) Parts List Prelaunch Training/Review 6/02 PL 2.1...

  • Page 671: Pl 2.2 Tray 1: 2 Of 2

    PL 2.2 Tray 1: 2 of 2 Item Part Description 892E13310 Instruction Label – Max Label (Not Spared) – Tray (Not Spared) – Side Guide (Not Spared) – End Guide (Not Spared) – Link (Not Spared) – Stop (Not Spared) –...

  • Page 672: Pl 2.3 Tray 1 Feeder And Left Lower Cover Assembly

    PL 2.3 Tray 1 Feeder and Left Lower Cover Assembly Item Part Description 059K15573 Tray 1 Feeder (REP 7.3) 802K13193 Left Lower Cover Assembly (REP 14.6) – Left Lower Cover (P/O PL 2.3 Item – Pinch Roll (P/O PL 2.3 Item 2) –...

  • Page 673: Pl 2.4 Tray 1 Feeder: 1 Of 2

    PL 2.4 Tray 1 Feeder: 1 of 2 Item Part Description 127K23230 Tray 1 Feed/Lift Motor (REP 7.4) – Bracket (Not Spared) 005K83081 One-way Clutch 007K85730 One-way Gear – Gear (13T) (Not Spared) – Bearing (Not Spared) – Shaft (Not Spared) –...

  • Page 674: Pl 2.5 Tray 1 Feeder: 2 Of 2

    PL 2.5 Tray 1 Feeder: 2 of 2 Item Part Description – Spring (Not Spared) 600K78460 Roll Kit (3 Rolls/Kit) 005K05890 One-way Clutch – Gear (Not Spared) – Shaft (Not Spared) – Chute (Not Spared) – Spring (Not Spared) – Friction Clutch (Not Spared) –...

  • Page 675: Pl 2.6 Registration Transport

    PL 2.6 Registration Transport Item Part Description 059K24661 Registration Transport Assembly (REP 8.6) – Bearing (P/O PL 2.6 Item 1) – Bearing (P/O PL 2.6 Item 1) – Takeaway Roll (P/O PL 2.6 Item 1) – Gear (22T) (P/O PL 2.6 Item 1) –...

  • Page 676: Pl 2.7 Left Cover Unit

    PL 2.7 Left Cover Unit Item Part Description 007E64740 Damper Gear (11/23T) – Stud (Not Spared) 004E11831 Damper (White) – Left Upper Cover (Not Spared) 802K45490 Left Cover Assembly – Left Cover (P/O PL 2.7 Item 5) – Screw (Not Spared) –...

  • Page 677: Pl 2.8 Left Cover Assembly: 1 Of 2

    PL 2.8 Left Cover Assembly: 1 of 2 Item Part Description 054K22410 Registration Chute – Holder (Not Spared) 604K07070 2nd BTR (REP 8.1) 809E29620 Spring 015K48381 Support 054E16330 Exit Chute 007E62630 Gear (22T) 059K15611 Exit Roll 007E75201 Gear – Bearing (Not Spared) –...

  • Page 678: Pl 2.9 Left Cover Assembly: 2 Of 2

    PL 2.9 Left Cover Assembly: 2 of 2 Item Part Description – Bearing (Not Spared) 007K85522 Gear 127K29511 2nd BTR Retract Motor 130E82190 2nd BTR Retract Sensor – Bracket (Not Spared) 130E84300 POB Sensor – Bracket (Not Spared) – Spring (Not Spared) –...

  • Page 679: Pl 2.10 Exit Transport Assembly

    PL 2.10 Exit Transport Assembly Item Part Description – Exit Transport (Not Spared) – Exit Transport Cover (Not Spared) – Bearing (Not Spared) – Gear (20T) (Not Spared) – Exit Roll (Not Spared) – Actuator (Not Spared) – Bracket (Not Spared) 130E82190 Full Paper Stack Sensor –...

  • Page 680: Pl 2.11 Exit Transport Assembly (Oct)

    PL 2.11 Exit Transport Assembly (OCT) Item Part Description 059K24690 Exit Transport Assembly (REP 8.7) – Exit Transport Cover (Part of Item – Bearing (Part of Item 1) – Pin (Part of Item 1) – Exit Roll (Part of Item 1) 120E18160 Actuator –...

  • Page 681: Pl 2.12 Tray 5: 1 Of 2

    PL 2.12 Tray 5: 1 of 2 Item Part Description 059K24801 Tray 5 (REP 7.1) Prelaunch Training/Review Parts List 6/02 PL 2.12 DC1632/2240 5-21...

  • Page 682: Pl 2.13 Tray 5: 2 Of 2

    PL 2.13 Tray 5: 2 of 2 Item Part Description – Spring (Not Spared) – Bracket (Not Spared) – Gear (Not Spared) – Spring (Not Spared) 050K48181 Tray 5 Assembly – Upper Frame (Not Spared) 120E11971 Actuator 130E82190 Tray 5 No Paper Sensor –...

  • Page 683: Pl 2.14 Tray 5 Feed Assembly

    PL 2.14 Tray 5 Feed Assembly Item Part Description 038E23560 Paper Guide – Takeaway Roll (Not Spared) – Bearing (Not Spared) – Gear (Not Spared) – Pick-up Gear (Not Spared) – Cam Gear (Not Spared) – Stop Lever (Not Spared) –...

  • Page 684: Pl 2.15 Tray Assembly

    PL 2.15 Tray Assembly Item Part Description – Lower Tray (Not Spared) – Cover (Not Spared) – Paper Size Sensor (Not Spared) – Side Guide (Not Spared) – Attention Label (Not Spared) – Instruction Label (Not Spared) – Label (Not Spared) –...

  • Page 685: Pl 3.1 Ros Assembly

    PL 3.1 ROS Assembly Item Part Description – Bracket (Not Spared) 062K10881 ROS (REP 6.1,ADJ 9.6) – Seal Glass (Y) (Not Spared) – Seal Glass (M) (Not Spared) – Seal Glass (C) (Not Spared) – Seal Glass (K) (Not Spared) Prelaunch Training/Review Parts List 6/02...

  • Page 686: Pl 4.1 Xerographic Module: 1 Of 2

    PL 4.1 Xerographic Module: 1 of 2 Item Part Description 802K47090 Waste Toner Cartridge Cover (REP 9.3) – Waste Toner Cartridge (Not Spared) (REP 9.4) 003K86121 Sensor Holder Assembly – Lever (P/O PL 4.1 Item 3) – Waste Toner Cartridge Interlock Switch (P/O PL 4.1 Item 3) –...

  • Page 687: Pl 4.2 Xerographic Module: 2 Of 2

    PL 4.2 Xerographic Module: 2 of 2 Item Part Description 015K52320 Plate Assembly (REP 9.8) – Wire Harness (P/O PL 4.2 Item 1) – Xero PLate (P/O PL 4.2 Item 1) – Block (M, C, K) (P/O PL 4.2 Item 1) –...

  • Page 688: Pl 5.1 Lift Unit

    PL 5.1 Lift Unit Item Part Description 001K70542 Left Lift Assembly (REP 9.21) 001K70551 Right Lift Assembly (REP 9.20) – Bearing (Not Spared) – Washer (Not Spared) – Plate (Not Spared) 003K12680 Latch Assembly 003E52290 Left Hinge (REP 9.19) 003E52300 Right Hinge (REP 9.19) 006E71740 Shaft...

  • Page 689: Pl 5.2 Ibt Unit

    PL 5.2 IBT Unit Item Part Description 604K07050 IBT Belt Assembly (REP 9.15,ADJ 9.6) 003K12650 Removal Support – Bearing (Not Spared) 007E61910 Gear (14T) 007E61890 Gear (18T) – Shaft (Not Spared) 802K12950 Auger Assembly (REP 9.17) – Screw (Not Spared) –...

  • Page 690: Pl 5.3 Ibt Belt Assembly

    PL 5.3 IBT Belt Assembly Item Part Description – IBT Belt Cleaner Assembly (P/O PL 5.2 Item 1) (REP 9.16) – Blade (P/O PL 5.3 Item 1) – Seal (P/O PL 5.3 Item 1) – Screw (P/O PL 5.3 Item 1) –...

  • Page 691: Pl 5.4 Ibt Frame Assembly: 1 Of 2

    PL 5.4 IBT Frame Assembly: 1 of 2 Item Part Description – Frame (Not Spared) 130E84270 IBT Home Sensor (ADJ 9.6) – Spring (Not Spared) – Clamp (Not Spared) 130K60830 IBT Edge Sensor (ADJ 9.6) 162K56020 Connector (C, K) – Connector (Not Spared) 162K61090 Connector (Y, M)

  • Page 692: Pl 5.5 Ibt Frame Assembly: 2 Of 2

    PL 5.5 IBT Frame Assembly: 2 of 2 Item Part Description – Handle (Not Spared) – Spring (Not Spared) – Gear (Not Spared) – Plate (Not Spared) – Gear (Not Spared) – Bracket (Not Spared) – Top Roll (Not Spared) –...

  • Page 693: Pl 5.6 Ibt Elevator

    PL 5.6 IBT Elevator Item Part Description 809E26330 Spring 015K49480 Rear Plunger 015K49310 Front Plunger – Frame (Not Spared) Prelaunch Training/Review Parts List 6/02 PL 5.6 DC1632/2240 5-33...

  • Page 694: Pl 6.1 Developer Unit: 1 Of 2

    PL 6.1 Developer Unit: 1 of 2 Item Part Description 802K45910 Toner Dispenser (Y) (REP 9.7) – Toner Cartridge (Not Spared) 802K45920 Toner Dispenser (M) (REP 9.7) – Toner Cartridge (Not Spared) 802K45930 Toner Dispenser (C) (REP 9.7) – Toner Cartridge (Not Spared) 802K45940 Toner Dispenser (K) (REP 9.7) –...

  • Page 695: Pl 6.2 Developer Unit: 2 Of 2

    PL 6.2 Developer Unit: 2 of 2 Item Part Description 802K28891 Developer Housing (Y, M, K, C) (REP 9.9,ADJ 9.1) – Developer Housing (P/O PL 6.2 Item 1) 130K63000 ATC Sensor (Y, M, K, C) (ADJ 9.1) 035E65010 Seal 604K07520 Developer (K) (REP 9.10,ADJ 9.1) 604K07490 Developer (Y) (REP 9.10,ADJ 9.1)

  • Page 696: Pl 7.1 Fuser Assembly: 1 Of 2

    PL 7.1 Fuser Assembly: 1 of 2 Item Part Description 126K14890 Fuser (220V) (REP 10.1) – 126K13940 Fuser (120V) (REP 10.1) Parts List Prelaunch Training/Review 6/02 PL 7.1 5-36 DC1632/2240...

  • Page 697: Parts List

    PL 7.2 Fuser Assembly: 2 of 2 Item Part Description – Front Cover (Not Spared) – Rear Cover (Not Spared) – Front Lamp Bracket (Not Spared) 126K13950 Main Heater Rod (110V) – 126K13980 Main Heater Rod (220V) 126K13990 Sup Heater Rod (220V) –...

  • Page 698: Pl 8.1 Air System

    PL 8.1 Air System Item Part Description 127K32730 ROS Shutter Motor (REP 9.2) – Link (Not Spared) – Spring (Not Spared) – Inner Cover (Not Spared) (REP 14.10) – Duct (Not Spared) 127K29340 Fuser Fan (REP 10.2) – Duct (Not Spared) 127K36640 ROS Fan Parts List...

  • Page 699: Pl 9.1 Electrical Components: 1 Of 3

    PL 9.1 Electrical Components: 1 of 3 Item Part Description 105K18771 HVPS (T5) (REP 1.6 REP 1.7) 105E09980 HVPS (T7) (REP 1.6 REP 1.7) – LVPS Bracket (Not Spared) (REP 1.1) 105E11130 3.3V LVPS (110V) (REP 1.4) – 105E09810 3.3V LVPS (220V) (REP 1.4) 105E09820 5V LVPS (110V) (REP 1.4) –...

  • Page 700: Pl 9.2 Electrical Components: 2 Of 3

    PL 9.2 Electrical Components: 2 of 3 Item Part Description 101K38980 AC Power Chassis Assembly (220V) – 101K38810 AC Power Chassis Assembly (110V) – Bracket (P/O PL 9.2 Item 1) 160K84820 AC Drive PWB (220V) (REP 1.11) – 160K76770 AC Drive PWB (110V) (REP 1.11) –...

  • Page 701: Pl 9.3 Electrical Components: 3 Of 3

    PL 9.3 Electrical Components: 3 of 3 Item Part Description 014K81604 Developer Block 162K62110 Wire Harness 162K55941 Wire Harness (Y, M) 162K55971 Wire Harness (C, K) 162K56000 2nd Wire Harness 113K82310 DTS Connector 162K56031 DTS Wire Harness 962K09800 DC Wire Harness Prelaunch Training/Review Parts List 6/02...

  • Page 702: Pl 10.1 Front Cover

    PL 10.1 Front Cover Item Part Description 891E75951 Logo Plate 892E78280 Name Plate (16/32) – 892E78290 Name Plate (22/40) 802K46050 Front Cover Assembly (REP 14.7) – Front Cover (P/O PL 10.1 Item 3) – Magnet (P/O PL 10.1 Item 3) –...

  • Page 703: Pl 10.2 Top Covers And Inner Covers

    PL 10.2 Top Covers and Inner Covers Item Part Description 802K29610 Top Cover Assembly (REP 14.1) – Top Cover (P/O PL 10.2 Item 1) – Stop (P/O PL 10.2 Item 1) 802E12400 Connector Cover – Panel (P/O PL 10.2 Item 1) 110K11211 Main Power Switch 802E12430...

  • Page 704: Pl 10.3 Rear Cover

    PL 10.3 Rear Cover Item Part Description – Data Plate (Not Spared) 802E12480 Blind Cover 802K28110 Rear Cover Assembly – Rear Cover (P/O PL 10.3 Item 3) (REP 14.2) 802E12490 Blind Cover 802E12500 Rear Left Middle Cover (REP 14.4) – Rear Left Lower Cover (Not Spared) –...

  • Page 705: Pl 11.1 Inverter Transport: 1 Of 2

    PL 11.1 Inverter Transport: 1 of 2 Item Part Description 059K16742 Inverter Transport (REP 8.5) – Face-up Tray (Not Spared) – Cover (Not Spared) – Front Cover (Not Spared) – Rear Cover (Not Spared) Prelaunch Training/Review Parts List 6/02 PL 11.1 DC1632/2240 5-45...

  • Page 706: Pl 11.2 Inverter Transport: 2 Of 2

    PL 11.2 Inverter Transport: 2 of 2 Item Part Description – Cover (Not Spared) 015K45802 Clutch Assembly – Wire Harness (Not Spared) – Bracket (Not Spared) 121K23560 Duplex Gate Solenoid – Link (Not Spared) – Bracket (Not Spared) – Bracket (Not Spared) 121K82870 Exit Gate Solenoid –...

  • Page 707: Duplex Transport

    PL 12.1 Duplex Transport Assembly: 1 of 2 Item Part Description – Duplex Transport Upper Cover (Not Spared) 059K18714 Duplex Transport Assembly (REP 8.3) – One-way Pulley (P/O PL 12.1 Item – Bearing (P/O PL 12.1 Item 2) – Bearing (P/O PL 12.1 Item 2) 059K23960 Duplex Transport Roll –...

  • Page 708: Pl 12.2 Duplex Transport Assembly: 2 Of 2

    PL 12.2 Duplex Transport Assembly: 2 of 2 Item Part Description – Spring (Not Spared) 022K33920 Pinch Roll – Cover (Not Spared) 160K66860 Duplex Transport PWB – Wire Harness (Not Spared) – Bracket (Not Spared) 130K61250 Duplex Transport Wait Sensor –...

  • Page 709: Pl 13.1 Ess

    PL 13.1 ESS Item Part Description 160K74231 ESS PWB 160K90840 MCU PWB (REP 1.2) – Rear Panel (Not Spared) – DIMM Cover (Not Spared) – Top Cover (Not Spared) 537K62680 PS-2 ROM 133K22400 SDRAM 256MB 160K82222 ESS NVM PWB – ESS Chassis (Not Spared) (REP 1.3) –...

  • Page 710: Pl 16.1 Tray 2/3/4 Assembly

    PL 16.1 Tray 2/3/4 Assembly Item Part Description 891E49060 Label (Tray 2) 050K48170 Tray 2 (REP 7.9) 003E23672 Stop 014E42850 Spacer – Tray 3 Stop (Not Spared) – Tray 4 Stop (Not Spared) 050K43130 Tray 3 (REP 7.6) 050K43120 Tray 4 (REP 7.7) 110K08541 Tray 2 Paper Size Switch 110K10880...

  • Page 711: Pl 16.2 Tray 2

    PL 16.2 Tray 2 Item Part Description 892E74500 Instruction Label – Pad (Not Spared) – Max Label (Not Spared) – Tray (Not Spared) – Side Guide (Not Spared) – End Guide (Not Spared) – Link (Not Spared) – Stop (Not Spared) –...

  • Page 712: Pl 16.3 Tray 3

    PL 16.3 Tray 3 Item Part Description 802E23990 Tray 3 Cover – Pulley (Not Spared) – Lift Shaft (Not Spared) – Bearing (Not Spared) – Pulley (Not Spared) – Pulley (Not Spared) – Cable Guide (Not Spared) 020E93120 Tray Cable –...

  • Page 713: Pl 16.4 Tray 4

    PL 16.4 Tray 4 Item Part Description 802E23980 Tray 4 Cover – Tray Front Frame (Not Spared) – Lift Shaft (Not Spared) – Lift Gear (Not Spared) – Bearing (Not Spared) – Brake (Not Spared) – Pulley (Not Spared) – Cable Guide (Not Spared) 012E10070 Tray Cable...

  • Page 714: Pl 16.5 Paper Feeder: 1 Of 2

    PL 16.5 Paper Feeder: 1 of 2 Item Part Description – Spacer (Not Spared) – Guide (Not Spared) – Stop (Not Spared) 059K21790 Tray 4 Transport Assembly – Upper Chute (P/O PL 16.5 Item 4) – Takeaway Roll (P/O PL 16.5 Item 4) –...

  • Page 715: Pl 16.6 Paper Feeder: 2 Of 2

    PL 16.6 Paper Feeder: 2 of 2 Item Part Description 059K18900 Takeaway Roll – Bearing (Not Spared) – Chute (Not Spared) – Cover (Not Spared) 130K61510 Takeaway Sensor 162K62810 Wire Harness 059K15573 Tray 2 Feeder 054K18270 Chute Assembly – Actuator (P/O PL 16.6 Item 8) 130E81600 Tray 3 Feedout Sensor –...

  • Page 716: Pl 16.7 Tray 2 Feeder: 1 Of 2

    PL 16.7 Tray 2 Feeder: 1 of 2 Item Part Description 127K23230 Tray 2 Feed/Lift Motor – Bracket (Not Spared) 005K83081 One-way Clutch 007K85730 One-way Gear – Gear (13T) (Not Spared) – Bearing (Not Spared) – Shaft (Not Spared) – Front Frame (Not Spared) –...

  • Page 717: Pl 16.8 Tray 2 Feeder: 2 Of 2

    PL 16.8 Tray 2 Feeder: 2 of 2 Item Part Description – Spring (Not Spared) 600K78460 Roll Kit (3 Rolls/Kit) 005K05890 One-way Clutch – Gear (Not Spared) – Shaft (Not Spared) – Chute (Not Spared) – Spring (Not Spared) – Friction Clutch (Not Spared) –...

  • Page 718: Pl 16.9 Tray 3 Feeder: 1 Of 2

    PL 16.9 Tray 3 Feeder: 1 of 2 Item Part Description 127K23230 Tray 3 Feed/Lift Motor – Bracket (Not Spared) 005K83081 One-way Clutch 007K85730 One-way Gear – Gear (13T) (Not Spared) – Bearing (Not Spared) – Shaft (Not Spared) – Front Frame (Not Spared) –...

  • Page 719: Pl 16.10 Tray 3 Feeder: 2 Of 2

    PL 16.10 Tray 3 Feeder: 2 of 2 Item Part Description – Spring (Not Spared) 600K78460 Roll Kit (3 Rolls/Kit) 005K05890 One-way Clutch – Gear (Not Spared) – Shaft (Not Spared) – Chute (Not Spared) – Spring (Not Spared) – Friction Clutch (Not Spared) –...

  • Page 720: Pl 16.11 Tray 4 Feeder: 1 Of 2

    PL 16.11 Tray 4 Feeder: 1 of 2 Item Part Description 127K23230 Tray 4 Feed/Lift Motor – Bracket (Not Spared) 005K83081 One-way Clutch 007K85730 One-way Gear – Gear (13T) (Not Spared) – Bearing (Not Spared) – Shaft (Not Spared) – Front Frame (Not Spared) –...

  • Page 721: Pl 16.12 Tray 4 Feeder: 2 Of 2

    PL 16.12 Tray 4 Feeder: 2 of 2 Item Part Description – Spring (Not Spared) 600K78460 Roll Kit (3 Rolls/Kit) 005K05890 One-way Clutch – Gear (Not Spared) – Shaft (Not Spared) – Chute (Not Spared) – Spring (Not Spared) – Friction Clutch (Not Spared) –...

  • Page 722: Pl 16.13 Left Cover Assembly

    PL 16.13 Left Cover Assembly Item Part Description 802K25731 Left Cover Assembly (REP 14.11) 003E53700 Shaft 003E53710 Hook 011E10800 Handle – Left Cover (P/O PL 16.13 Item 1) – Support (P/O PL 16.13 Item 1) – Chute (P/O PL 16.13 Item 1) –...

  • Page 723: Pl 16.14 Tray 3/4 Lift Gear Assembly

    PL 16.14 Tray 3/4 Lift Gear Assembly Item Part Description – Transport Guide 015K49460 Gear Assembly (Tray 3) 015K49450 Gear Assembly (Tray 4) 007E66080 Lift Gear 011K96790 Coupling – Bearing Prelaunch Training/Review Parts List 6/02 PL 16.14 DC1632/2240 5-63...

  • Page 724: Pl 16.15 Electrical Components And Casters

    PL 16.15 Electrical Components and Casters Item Part Description 007E66060 Gear (23/46T) 007E66070 Gear (46T) 007E66050 Gear (33T) 127K31840 Takeaway Motor 2 127K36020 Takeaway Motor 1 – Left Coupling (Not Spared) – Right Coupling (Not Spared) – Foot (Not Spared) 017K92350 Caster 017K92360...

  • Page 725: Pl 16.16 Covers

    PL 16.16 Covers Item Part Description – Right Cover (Not Spared) 802E23950 Front Upper Cover 802E23960 Front Lower Cover 802K36580 Rear Cover (REP 14.9) 802E23930 Left Lower Cover (REP 14.12) Prelaunch Training/Review Parts List 6/02 PL 16.16 DC1632/2240 5-65...

  • Page 726: Pl 17.1 Finisher

    PL 17.1 Finisher Item Part Description 802K36650 Gate Assembly 801K02480 H-Transport Assembly (REP 12.1) – Stapler Finisher (Not Spared) 003K12090 Thumbscrew – Rack Assembly (Not Spared) (REP 12.19) – Right Cover (Not Spared) – Stacker Tray (Not Spared) (REP 12.20) 026E93560 Screw –...

  • Page 727: Pl 17.2 Gate Assembly

    PL 17.2 Gate Assembly Item Part Description – Gate Cover (Not Spared) – Bearing (Not Spared) – Chute (Not Spared) – In Gate (Not Spared) – In Gate Lever (Not Spared) – Gate Bracket (Not Spared) – Link Assembly (Not Spared) –...

  • Page 728: Pl 17.3 H-Transport Assembly: 1 Of 2

    PL 17.3 H-Transport Assembly: 1 of 2 Item Part Description 802K28600 H-Transport Cover Assembly – H-Transport Cover (P/O PL 17.3 Item 1) – Screw (P/O PL 17.3 Item 1) 121E91450 Magnet – Guide (P/O PL 17.3 Item 1) – Roll (P/O PL 17.3 Item 1) –...

  • Page 729: Pl 17.4 H-Transport Assembly: 2 Of 2

    PL 17.4 H-Transport Assembly: 2 of 2 Item Part Description – H-Transport Roll (In) (Not Spared) – H-Transport Roll (Out) (Not Spared) 023E20020 H-Transport Belt (REP 12.2) – Roll (Not Spared) – Support (Not Spared) – Bearing (Not Spared) 802E30150 Harness Guide 802E30140 Cover...

  • Page 730: Pl 17.5 Covers

    PL 17.5 Covers Item Part Description 802E28560 Front Cover 802E28520 Rear Cover 802E28530 Top Cover 802E28540 Left Cover 802E28550 Front Cover Door 802E28570 Left Panel – Hinge (Not Spared) 121E88470 Magnet Parts List Prelaunch Training/Review 6/02 PL 17.5 5-70 DC1632/2240...

  • Page 731: Pl 17.6 Top Cover And Eject Roll

    PL 17.6 Top Cover and Eject Roll Item Part Description 802K28570 Top Cover – Arm (Not Spared) – Bearing (Not Spared) – Bracket (Not Spared) – Spring (Not Spared) 830E81670 Support – Bracket (Not Spared) – Shaft (Not Spared) 022K62610 Eject Pinch Roll –...

  • Page 732: Pl 17.7 Paper Transportation: 1 Of 2

    PL 17.7 Paper Transportation: 1 of 2 Item Part Description 120E20690 Actuator 121K24610 Decurler Cam Clutch 008E94070 – Shaft (Not Spared) – Bearing (Not Spared) 031E94030 059K20210 Decurler Roll (REP 12.7) 007E67740 Gear (40Z/20T) 007E67750 Gear (40Z) 007E72090 Gear (18Z/21T) –...

  • Page 733: Pl 17.8 Paper Transportation: 2 Of 2

    PL 17.8 Paper Transportation: 2 of 2 Item Part Description 015K52280 Cam Bracket Assembly 020E34970 Pulley 007E67780 Gear (15Z) 423W28054 Belt 007E67810 Gear (30Z) – Collar (P/O PL 17.8 Item 1) 007E67790 Gear Pulley 127K32870 Eject Motor 007E67800 Cam Gear 007E67770 Gear (42Z/27Z) 121K24620...

  • Page 734: Pl 17.9 Stapler Unit

    PL 17.9 Stapler Unit Item Part Description 041K94260 Carriage Assembly – Bracket (P/O PL 17.9 Item 1) 127K32860 Staple Move Motor – Gear (P/O PL 17.9 Item 1) 130E82530 Staple Sensor – Roll (P/O PL 17.9 Item 1) – Staple Front Corner Sensor (Not Spared) –...

  • Page 735: Pl 17.10 Compiler Tray Assembly

    PL 17.10 Compiler Tray Assembly Item Part Description 050K43880 Compiler Tray Assembly (REP 12.12) 127K32850 Front/Rear Tamper Motor – Plate (P/O PL 17.10 Item 1) 130E82530 Front/Rear Tamper Home Sensor – Rack (P/O PL 17.10 Item 1) – Actuator (P/O PL 17.10 Item 1) –...

  • Page 736: Pl 17.11 Elevator

    PL 17.11 Elevator Item Part Description 127K33420 Stacker Motor Assembly (REP 12.13) 015K50680 Front Elevator Bracket (REP 12.14) 019E50340 Clamp – Bearing (Not Spared) 007E67830 Rear Gear – Actuator (Not Spared) 007E67840 Front Gear – Bracket (Not Spared) 007E67820 Rack –...

  • Page 737: Pl 17.12 Exit Assembly

    PL 17.12 Exit Assembly Item Part Description 007E72080 Gear (48Z) – Bearing (Not Spared) 006K21720 Exit Shaft – Collar (Not Spared) 007E72070 Gear (32Z/18T) – Bearing (Not Spared) 006K21970 Paddle Gear Shaft (REP 12.15) 013E20250 Paddle Bearing – Lower Exit Chute (Not Spared) 022K65880 Pinch Roll –...

  • Page 738: Pl 17.13 Electrical Components

    PL 17.13 Electrical Components Item Part Description – PWB Cover (Not Spared) 160K76660 Finisher PWB (REP 12.16) 537K64070 – PWB Bracket (Not Spared) 962K10120 DC Harness 962K10130 Cable 110E97990 Top Cover/Front Door Interlock Switch 130E82530 Docking Interlock Switch – Spring Plate (Not Spared) –...

  • Page 739: Pl 17.14 Rack Assembly

    PL 17.14 Rack Assembly Item Part Description 802K36660 Front Rack Assembly – Front Cover (P/O PL 17.14 Item 1) 003K12090 Knob Screw – Screw (P/O PL 17.14 Item 1,PL 17.14 Item 11) – Bracket (P/O PL 17.14 Item 1,PL 17.14 Item 11) –...

  • Page 740: Pl 18.2 Control Panel

    PL 18.2 Control Panel Item Part Description 802K46022 Control Panel Assembly – Control Panel Housing (P/O PL 18.2 Item 1) – Panel Housing (P/O PL 18.2 Item 123K94020 Display 110K11100 Touch Panel (ADJ 9.13) 160K75800 VR PWB (ADJ 9.13) – Screw (P/O PL 18.2 Item 1) –...

  • Page 741: Pl 18.3 Platen Glass

    PL 18.3 Platen Glass Item Part Description – Right Side Plate (Not Spared) 090K92820 Platen Glass (REP 6.2) 050K43070 Registration Gate – IPS Cover (Not Spared) – Screw (Not Spared) 068E10210 Platen Glass Support 160K66429 ITT/IPS PWB 117E20840 Cable Prelaunch Training/Review Parts List 6/02 PL 18.3...

  • Page 742: Pl 18.4 Ccd Pwb, Sensor

    PL 18.4 CCD PWB, Sensor Item Part Description 127K33160 IPS Fan – Bracket (Not Spared) 130K62000 IIT Registration Sensor – Bracket (Not Spared) 110K08471 Platen Open Switch 130K62580 Platen Angle Sensor Assembly 107E08680 Platen Angle Sensor – Bracket (P/O PL 18.4 Item 6) –...

  • Page 743: Pl 18.5 Carriage Cable/ Motor

    PL 18.5 Carriage Cable/ Motor Item Part Description 063E94040 Tape – Frame (Not Spared) 020E99590 Pulley 012K94110 Front Carriage Cable (REP 6.11) 012K94120 Rear Carriage Cable (REP 6.11) 063E94050 Tape 020E32740 Timing Pulley 023E19300 Belt – Capstan Shaft (Not Spared) 020E25090 Capstan Pulley 413W10950...

  • Page 744: Pl 18.6 Full/Half Rate Carriage

    PL 18.6 Full/Half Rate Carriage Item Part Description – Harness Guard (Not Spared) 041K94050 Full-Rate Carriage Assembly (ADJ 6.1) – Full-Rate Carriage (P/O PL 18.6 Item 2) 117E19780 Lamp Wire Harness (REP 6.14) – No 1 Motor (P/O PL 18.6 Item 2) 062E10040 No 1 Mirror 019E50400...

  • Page 745: Pl 19.1 Rack

    PL 19.1 Rack Item Part Description – Rack (Not Spared) 017E94710 Swivel Caster 017E94730 Stationary Caster 017E94700 Foot Prelaunch Training/Review Parts List 6/02 PL 19.1 DC1632/2240 5-85...

  • Page 746: Pl 20.1 Front/Rear Cover, Entrance Tray

    PL 20.1 Front/Rear Cover, Entrance Tray Item Part Description 048K76180 Rear Cover Assembly (REP 5.18) – Rear Cover (P/O PL 20.1 Item 1) 140K60480 LED PWB – Wire Harness (P/O PL 20.1 Item 1) 891E65180 Label (Display) 050K36410 Entrance Tray Assembly –...

  • Page 747: Pl 20.2 Top Cover, Registration Gate Solenoid

    PL 20.2 Top Cover, Registration Gate Solenoid Item Part Description 054K13621 Top Cover Assembly – Top Cover (P/O PL 20.2 Item 1) 015E48890 Front Magnet Plate 809E11130 Spring 059K11880 Pinch Roll 015E48900 Front Magnet Plate 110K07850 Top Cover Interlock Switch (Rear) –...

  • Page 748: Pl 20.3 Counterbalance, Dadf Control Pwb

    PL 20.3 Counterbalance, DADF Control PWB Item Part Description 003K91881 Thumbscrew 036K91431 Right Counterbalance (REP 5.3) – Counterbalance (P/O PL 20.3 Item 2) (ADJ 5.2 ADJ 5.3 ADJ 5.4) – DADF Interlock Switch (P/O PL 20.3 Item 2) – Screw (P/O PL 20.3 Item 2) –...

  • Page 749: Pl 20.4 Document Feed Chute (Upper), Feed Motor

    PL 20.4 Document Feed Chute (Upper), Feed Motor Item Part Description 054K13600 Document Feed Upper Chute Assembly 059K11840 Feed Roll Assembly – Upper Baffle (P/O PL 20.4 Item 1) – Drive Shaft (P/O PL 20.4 Item 1) – Gear (P/O PL 20.4 Item 1) 013E92760 Bearing –...

  • Page 750: Pl 20.5 Document Feed Chute (Lower)

    PL 20.5 Document Feed Chute (Lower) Item Part Description 054K18780 Lower Chute Assembly (REP 5.8) – Lower Chute (P/O PL 20.5 Item 1) – Spring (P/O PL 20.5 Item 1) 059K19720 Retard Roll (REP 5.9) – Spring Plate (P/O PL 20.5 Item 1) –...

  • Page 751: Pl 20.6 Dadf Belt Motor, Duplex Roll

    PL 20.6 DADF Belt Motor, Duplex Roll Item Part Description 127K32690 DADF Belt Motor Assembly (REP 5.13) – DADF Belt Motor (P/O PL 20.6 Item – Damper (P/O PL 20.6 Item 1) – Bracket (P/O PL 20.6 Item 1) – Pulley (P/O PL 20.6 Item 1) –...

  • Page 752: Pl 20.7 Duplex Chute

    PL 20.7 Duplex Chute Item Part Description – Duplex Chute (Not Spared) – Wire Harness (Not Spared) 130K60600 Duplex Sensor (REP 5.14) 050K46690 Gate – Screw (Not Spared) – Screw (Not Spared) 054K18790 Lower Chute Assembly – Lower Chute (P/O PL 20.7 Item 7) –...

  • Page 753: Pl 20.8 Registration Roll

    PL 20.8 Registration Roll Item Part Description – Spacer (Not Spared) 007K81120 Gear Pulley – Bearing (Not Spared) 059K19750 Registration Roll 012E09760 Link 809E04210 Rear Spring 005E80250 Clip 013E94561 Bearing 008E90941 Rear Cam 012E91960 Link 022K38040 Registration Pinch Roll (REP 5.15) 008E90931 Front Cam 809E04220...

  • Page 754: Pl 20.9 Exit Motor/Chute

    PL 20.9 Exit Motor/Chute Item Part Description 127K32640 Exit Motor Assembly (REP 5.16) – Exit Motor (P/O PL 20.9 Item 1) – Pulley (P/O PL 20.9 Item 1) – Damper (P/O PL 20.9 Item 1) – Bracket (P/O PL 20.9 Item 1) –...

  • Page 755: Pl 20.10 Document Transport, Platen Belt

    PL 20.10 Document Transport, Platen Belt Item Part Description – Document Transport (Not Spared) (REP 5.17) – Static Eliminator (Not Spared) 007E66340 Gear – Collar (Not Spared) 013E80970 Bearing 049E91070 Tension Plate 022K39710 Idler Roll 023E15690 Platen Belt (REP 5.19) –...

  • Page 756: Pl 20.11 Platen Glass, Registration Gate, Exit Tray

    PL 20.11 Platen Glass, Registration Gate, Exit Tray Item Part Description 090K92820 Platen Glass (REP 6.2) 050K43070 Registration Gate 015K83700 Plate 673K51382 Exit Tray 003E43840 Thumbscrew 830E17490 Bracket 050E88440 Wing Tray Parts List Prelaunch Training/Review 6/02 PL 20.11 5-96 DC1632/2240...

  • Page 757: Common Hardware

    Common Hardware 354W24254 K-Clip (4) 354W26251 E-Clip (5) Item Part Description 354W27251 E-Clip (6) 112W27651 Screw (M3x6) 354W27254 K-Clip (6) 112W27659 Screw (M3x6) 354W29251 E-Clip (8) 112W27851 Screw (M3x8) 113W20657 Screw (M3x6) 112W28451 Screw (M3x14) 113W16051 Screw (M2x10) 113W20457 Screw (M3x4) 158W45055 Screw (M5x10) 113W20651...

  • Page 758: Part Number Index

    Part Number Index Table 1 Part Number Index Part Number Part List Table 1 Part Number Index 007E66060 PL 16.15 Part Number Part List 007E66070 PL 16.15 001E59600 PL 17.9 007E66080 PL 16.14 001E60050 PL 17.14 007E66340 PL 20.10 001K70542 PL 5.1 007E67730 PL 17.7...
  • Page 759 Table 1 Part Number Index Table 1 Part Number Index Part Number Part List Part Number Part List 009E26870 PL 20.1 015K83700 PL 20.11 009E26970 PL 16.3 017E92060 PL 18.5 PL 16.4 017K92350 PL 16.15 009E28560 PL 20.8 017K92360 PL 16.15 009E28570 PL 20.8 017E94660...
  • Page 760 Table 1 Part Number Index Table 1 Part Number Index Part Number Part List Part Number Part List 023E20010 PL 20.6 054E18520 PL 16.6 023E20020 PL 17.4 054E18530 PL 16.5 023E20160 PL 17.7 054E18540 PL 16.5 026E93560 PL 17.1 054K18780 PL 20.5 029E31600 PL 2.3...
  • Page 761 Table 1 Part Number Index Table 1 Part Number Index Part Number Part List Part Number Part List 064K91451 PL 5.3 118E12090 PL 18.6 068E10210 PL 18.3 120E11971 PL 2.13 074K94320 PL 9.2 120E18160 PL 2.11 090K92820 PL 18.3 120E20690 PL 17.7 PL 20.11 120E20700...
  • Page 762 Table 1 Part Number Index Table 1 Part Number Index Part Number Part List Part Number Part List 127K29930 PL 12.2 PL 16.9 127K31840 PL 16.15 PL 16.7 127K32140 PL 18.5 PL 2.11 127K32640 PL 20.9 PL 2.10 127K32680 PL 20.4 130E82530 PL 17.10 127K32690...
  • Page 763 Table 1 Part Number Index Table 1 Part Number Index Part Number Part List Part Number Part List 160K84820 PL 9.2 802K08320 PL 20.4 160K85980 PL 16.15 802E12400 PL 10.2 160K87730 PL 9.1 802E12430 PL 10.2 160K90840 PL 13.1 802E12480 PL 10.3 162K55941 PL 9.3...
  • Page 764 Table 1 Part Number Index Part Number Part List 802K45930 PL 6.1 802K45940 PL 6.1 802K46022 PL 18.2 802K46050 PL 10.1 802K46060 PL 10.1 802K47090 PL 4.1 809E04210 PL 20.8 809E04220 PL 20.8 809E09110 PL 18.6 809E11130 PL 20.2 809E26330 PL 5.6 809E28960 PL 16.13...
  • Page 765 6 General Procedures & Information Diagnostics Entering Diagnostic Mode using the PWS ..............UI Diagnostic Mode......................DC Quick (CODE Number LIST)..................dC100 Service Entry ....................... dC118 Jam Counter ......................dC120 Fail Counter ......................dC122 Shutdown History ....................dC129 System Registration Setup .................. dC131 NVM Read/Write....................
  • Page 766 General Procedures and Information Prelaunch Training/Review 6/02 DC1632/2240...
  • Page 767 Copy when there are no pending jobs. Select the Service Exit Tab. At the PWS, enter the GSNLock Password and select OK. Click on the appropriate close-out buttons: From the Start menu in the lower left corner, select Programs\Xerox Applications\DC ï Complete Closeout 1632 PWS Tools.
  • Page 768 UI Diagnostic Mode Exiting UI Diagnostic mode CAUTION Diagnostic routines are mainly instructed/executed through the PWS. The UI Diagnostic mode Ensure that the machine is not inadvertently left in UI Diagnostic Mode. tis provided for simple tasks that do not require connection with the PWS. There are three ways to exit from the UI Diagnostic mode.

  • Page 769: Entering Diagnostic Mode Using The Pws

    DC Quick (CODE Number LIST) Table 1 dC Routines Once in the Service Mode, dC Routines can be selected by dC Number or by selecting the dC Number Name Description appropriate tabs starting at the Service Entry Screen. Service Data Displays the regular part replacement life HFSI Counter expectancy (threshold) and current value...

  • Page 770: Dc100 Service Entry

    Table 1 dC Routines dC100 Service Entry dC Number Name Description When entering Diagnostics, this routine allows you to view faults in progress, Non-Zero Jams and HFSI items requiring replacement. Service entry allows you to view product information, Configuration Page Allows viewing of current software version such as: and Market Place setting, Machine Con-...

  • Page 771: Dc118 Jam Counter

    dC118 Jam Counter dC120 Fail Counter Purpose Purpose Displays the number of occurrences of Jams from time of previous Complete Closeout on ser- Displays the number of occurrences of each fault since the last Service Exit with the Complete vice exit until present. Closeout option selected.

  • Page 772: Dc122 Shutdown History

    dC122 Shutdown History dC129 System Registration Setup Purpose Purpose To display the Last 40 Faults (History). Performs the Lead Registration and Side Registration adjustments by looking at the output of the built-in Test Pattern. NOTE: NOTE: For details on the dC129 System Registration adjustment, see ADJ 9.9 IOT Registra- fault detected while in Service Mode are not counted.

  • Page 773: Dc131 Nvm Read/Write

    If the input value is valid (within the range), the system writes the new NVM value in dC131 NVM Read/Write the NVM location in the machine. Purpose If the input value is invalid, the system displays the following message in the infor- Reads, sets or changes the NVM data.

  • Page 774: Dc131 Nvm Tables

    dC131 NVM Tables 700-xxx ESS Configuration NVM List Table 1 Chain 700 Chain-Link Name Default Range Description 700-006 Configuration 0x00~0x08 [P, SP, CSP, CFSP] Set up at factory production. It allocates bits in the following P(rinter), F(ax), C(opy), S(can). P = 0x01, F = 0x02, C = 0x04, S = 0x08. 700-073 Page Memory Size 64*1024*102...
  • Page 775 Table 1 Chain 700 Chain-Link Name Default Range Description 700-132 Operation Panel OK Beep 0 = Off, 1 = Low volume, 2 = Medium volume, 3 = High volume 700-133 Operation Panel NG Beep 0 = Off, 1 = Low volume, 2 = Medium volume, 3 = High volume 700-134 Job Complete Beep with Copy 0 = Off, 1 = Low volume, 2 = Medium volume, 3 = High volume...
  • Page 776 Table 1 Chain 700 Chain-Link Name Default Range Description 700-309 SEEPROM Serial# (9th digit) Alphanumerics (ASCII) 700-310 SEEPROM Serial# (10th digit) Alphanumerics (ASCII) 700-311 Battery Backup SRAM Serial # (1st Alphanumerics (ASCII) digit) 700-312 Battery Backup SRAM Serial # (2nd Alphanumerics (ASCII) digit) 700-313...
  • Page 777 Table 1 Chain 700 Chain-Link Name Default Range Description 700-337 Configuration (info. On SEEPROM) [P, SP, CSP, CFSP (C)] Set at factory. It allocates bits in the following into P(rinter), F(ax), C(opy), S(can) respectively and display it in that disjunction. P = 0x01, F = 0x02, C = 0x04, S = 0x08 700-338 Territory (SEEPROM) 1=FX, 2=XC, 3=XE, 4=AP...
  • Page 778 Table 2 Chain 710 Chain-Link Name Default Range Description 710-006 DupMode RegiSensor On to Belt Mot. 19~69 [Description] = No. of Steps after the Regi Sensor turned On and until the Belt Motor started to reduce speed in Slowdown Step (Non CVT Mode) the Non CVT Mode (Reverse &...
  • Page 779 Table 2 Chain 710 Chain-Link Name Default Range Description 710-812 ADF RegiSNR Off NonInvert Dynamic- 0~65535 Cumulative Jam Counter (Write not permitted) Jam Count Total 710-813 ADF Regi SNR Off Dynamic Jam Count 0~65535 Cumulative Jam Counter at the previous clearing (Write not permitted) Since Reset 710-814 ADF Regi SNR On Dynamic Jam Count...
  • Page 780 Table 3 Chain 715 Chain-Link Name Default Range Description 715-083 Pshad (4) 0~127 Red W-Ref Correction Coefficient P Paper Adjustment at factory. 715-084 Pshad (5) 0~127 Green W-Ref Correction Coefficient P Paper Adjustment at factory. 715-085 Pshad (6) 0~127 Blue W-Ref Correction Coefficient P Paper Adjustment at factory. 715-113 A6/Postcard Detection 0 = A6 Document, 1 = Postcard Document (XC 0 = Postcard, 1 = A6)
  • Page 781 Table 3 Chain 715 Chain-Link Name Default Range Description 715-229 Color Balance Default = K/Low density 4 Default Color Balance Adjustment Level K Color Low density 715-230 Color Balance Default = K/Medium Default Color Balance Adjustment Level K Color Medium density density 715-231 Color Balance Default = K/high density 4...
  • Page 782 Table 3 Chain 715 Chain-Link Name Default Range Description 715-256 Color-Offset for Text/Image DADF Sin- 0~255 For AE OFFSET data DADF Single Side Document text/photo in Color model gle Side mode (Real Time AE) 715-257 Color-Offset for Text DADF Single Side 0~255 For AE OFFSET data DADF Single Side Document text in Color model mode (Real Time AE)
  • Page 783 Table 3 Chain 715 Chain-Link Name Default Range Description 715-816 CRG Over Run Fail Count Overall Total 0~65535 Cumulative Fail Counter (Write not permitted) (Scan End) 715-817 CRG Over Run Fail Count Since Reset 0~65535 Cumulative Fail Counter at the previous clearing (Write not permitted) (Scan End) 715-818 CRG Over Run Fail Count Overall Total...
  • Page 784 Table 3 Chain 715 Chain-Link Name Default Range Description 715-838 Platen AOC Channel 3 Fail Count 0~65535 Cumulative Fail Counter (Write not permitted) Overall Total 715-839 Platen AOC Channel 3 Fail Count 0~65535 Cumulative Fail Counter at the previous clearing (Write not permitted) Since Reset 715-840 Platen AOC Channel 4 Fail Count...
  • Page 785 Table 4 Chain 719 Chain-Link Name Default Range Description 719-010 ADF Major Version 0~65535 ADF Major Version No. 719-011 ADF Minor Version 0~65535 ADF Minor Version No. 719-012 ADF Revision Version 0~65535 ADF Revision Version No. 719-013 ADF Patch Version 0~65535 ADF Patch Version No.
  • Page 786 741--xxx Drive NVM List Table 7 Chain 741 Chain-Link Name Default Range Description 741-054 NVM_PR_MOT_HIGH_PULSE (PR 0~40 Performs fine adjustment of Drum Speed at Standard Speed. Increases the Drum Speed by +1 (approx. 0.05%) (Drum) Motor Speed Fine Adjustment with respect to the initial value. Decreases the Drum Speed by -1 (approx. 0.05%). (Standard) 741-055 NVM_PR_MOT_LOW_PULSE (PR...
  • Page 787 Table 8 Chain 742 Chain-Link Name Default Range Description 742-021 Feed Start Timing (MSI) (MF) 0~300 (1bit= Feed Start Timing Adjustment from Pitch (Double Speed) (100~500ms) 1.31136ms) 742-022 Feed Motor Off Timing 0~35 Feed Motor Off Timing Adjustment from T/A Nip (1bit= 10ms) 742-023 Regi Clutch Off Timing...
  • Page 788 Table 8 Chain 742 Chain-Link Name Default Range Description 742-048 OHP Sheet Sensing Condition Transparency Detection 1 = Detect 0 = Does not detect 742-049 Tray 5 Side Guide Min Data 927~1017 Saves the Tray 5 Size Detection Min Value (1bit= 1mm) 742-050 Tray 5 Side Guide Max Data...
  • Page 789 Table 8 Chain 742 Chain-Link Name Default Range Description 742-071 MAIN FEED START TIMING 3TM-3 0~44 Adjust the Time between the MAIN FEED Starts and the PRE T/A (810~1310ms). (1bit= 10ms) 742-072 MAIN FEED START TIMING TTM-1 0~44 Adjust the Time between the MAIN FEED Starts and the PRE T/A (330~830ms). (1bit= 10ms) 742-073 MAIN FEED START TIMING TTM-2...
  • Page 790 Table 8 Chain 742 Chain-Link Name Default Range Description 742-100 MAIN FEED START TIMING 3TM-3 0~83 Adjust the Time between the MAIN FEED Starts and the PRE T/A (810~1310ms). (1bit= 1.31136ms) 742-101 MAIN FEED START TIMING TTM-2 0~83 Adjust the Time between the MAIN FEED Starts and the PRE T/A (780~1280ms). (1bit= 1.31136ms) 742-102 MAIN FEED START TIMING TTM-3...
  • Page 791 Table 9 Chain 744 Chain-Link Name Default Range Description 744-004 STS-2 High-TEMP-Not-Ready TEMP 150~250 Once the STS-2 reaches High Temperature Not-Ready Temperature, the Fuser is moved to sagging status. (1 bit=1 deg.C) This is because when continuous Run is performed for A5SEF and below, Temperature Distribution Control would fail.
  • Page 792 Table 10 Chain 746 Chain-Link Name Default Range Description 746-012 2nd Output 0~921 For Component Control (0~- 4500V) (1bit= -4.888V) 746-013 DTS Output 0~818 For Component Control (0~- 3000V) (1bit= -3.666V) 746-017 Resistance detection calculation results 31~255 ( Displays the output current corresponding to the resistance of the Primary Transfer part calculated from the volt- 1bit= 0.196µA) age measured at fixed current (10 µA) in Y Color 1ST BTR.
  • Page 793 Table 10 Chain 746 Chain-Link Name Default Range Description 746-035 1ST BTR Present Output K 25~459 Displays the Resistance Detection Calculation results * remote. (1bit= 0.196µA) 746-059 Remote for Plain paper A Side1 (Output 0~200 For Secondary Transfer output adjustment of Plain paper A side 1. Displays the multiplication value in second- Duty) (1bit= 1%) ary transfer resistance calculation result of 746-006.
  • Page 794 Table 10 Chain 746 Chain-Link Name Default Range Description 746-080 Remote for Plain paper F/G Side2 (Out- 0~200 (1bit= 1%) For Secondary Transfer output adjustment of Plain paper F/G side 2. Displays the multiplication value in sec- put Duty) ondary transfer resistance calculation result of 746-006. 746-081 Remote for Plain paper S Side2 (Output 0~200 (1bit= 1%)
  • Page 795 Table 10 Chain 746 Chain-Link Name Default Range Description 746-413 Output Remote for DTS twice-speed 0~100 (1bit= 1%) Displays the multiplication value by DTS output adjustment Side2 746-423 Toner Band Width (in process direction) 3 0~22 (1bit= 1mm) For adjustment of Toner Band Width in process direction 746-424 Toner Band Width (in axial direction) 0~137...
  • Page 796 Table 10 Chain 746 Chain-Link Name Default Range Description 746-979 Delay Time for 1stBTR Home Position- 0~6000 Delay Time 0~10min (1bit= 0.1sec) 746-980 Selection heavyweight paper1 0 = Secondary Transfer Voltage for Heavy Weight Paper 1. 1 = Secondary Transfer Voltage for Heavy Weight Paper Coat Paper 1 746-981 Selection heavyweight paper2...
  • Page 797 Table 11 Chain 751 Chain-Link Name Default Range Description 751-178 P/R Life End of Life (Limiter) 0~500 End of Life value of Drum Cartridge (All engine common) (1 Count=1kCy) 751-200 #Y_BCR DC corrected VH value 0~1023 VH Output Value of #Y Engine after Correction (All Speed common) (1 Count=-1.173V) 751-201 #M_BCR DC corrected VH value 0~1023...
  • Page 798 Table 12 Chain 752 Chain-Link Name Default Range Description 752-073 ATC Correction Offset [Y] 10000 8976~11023 ATC Sensor Sensitivity Correction Offset 752-074 ATC Correction Offset [M] 10000 8976~11023 ATC Sensor Sensitivity Correction Offset 752-075 ATC Correction Offset [C] 10000 8976~11023 ATC Sensor Sensitivity Correction Offset 752-076 ATC Correction Offset [K]...
  • Page 799 Table 12 Chain 752 Chain-Link Name Default Range Description 752-158 ATC Control Nominal Value [C] 0~1023 [Set ATC Control Nominal Value]+[ATC Environment Correction Value]+[ATC Deterioration Correction Value]+[ATC Nominal Value OFFSET] 752-159 ATC Control Nominal Value [K] 0~1023 [Set ATC Control Nominal Value]+[ATC Environment Correction Value]+[ATC Deterioration Correction Value]+[ATC Nominal Value OFFSET] 752-162 Temp Average...
  • Page 800 Table 12 Chain 752 Chain-Link Name Default Range Description 752-455 VBias [C] 0~1023 DC VBias value 752-456 VBias [K] 0~1023 DC VBias value 752-474 Flag Empty Detection Status [Y] Flag of Empty status (0 = Normal 1 = In Empty Count 2 = Near Empty 3 = End) 752-475 Flag Empty Detection Status [M] Flag of Empty status (0 = Normal 1 = In Empty Count 2 = Near Empty 3 = End)
  • Page 801 Table 13 Chain 753 Chain-Link Name Default Range Description 753-011 P LUTCin [Color] [A] 0~255 [2P TRC] P LUTCin (fixed number) when the Delta LUT is calculated. 753-012 P LUTCin [Color] [B] 0~255 [2P TRC] P LUTCin (fixed number) when the Delta LUT is calculated. 753-013 P LUTCin [Color] [D] 0~255...
  • Page 802 Table 13 Chain 753 Chain-Link Name Default Range Description 753-808 Pattern K 0~19 InOut Pattern Setup (K) 755-xxx CRUM NVM List Table 14 Chain 755 Chain-Link Name Default Range Description 755-001 #Y_Drum Life Count - kCy 0~3000 To determine Drum Life (1bit= 1Kcycle) 755-002 #Y_Drum Cycle Count - Total...
  • Page 803 Table 14 Chain 755 Chain-Link Name Default Range Description 755-032 #M_Print Count - Color 0~100K (186A0h) Accumulates the No. of Prints for FC Job. 755-033 #M_Print Count - Black 0~100K (186A0h) Accumulates the No. of Prints for BW Job. 755-034 #M_Print Count - Full Color, A4L only 0~20000K Accumulates the No.
  • Page 804 Table 14 Chain 755 Chain-Link Name Default Range Description 755-069 #C_First Install - Day 0~31 (1Fh) Writes the date info when the first job was performed. 755-070 #C_First install, Part#1 0~65535 (FFFFh) Records the M/C Serial No. when the CRU was first installed. 755-071 #C_First install, Part#2 0~65535 (FFFFh)
  • Page 805 760-xxx Regicon NVM List Table 15 Chain 760 Chain-Link Name Default Range Description 760-006 Block Threshold of pattern valid no. of Blocks. Fail occurs if the value is not corrected below the Threshold. 760-007 Y-MAG 0~1432 Adjusts the Fast Scan direction image 100% magnification by switching the average frequency of each ROS Video lock.
  • Page 806 Table 15 Chain 760 Chain-Link Name Default Range Description 760-029 OLRC implementation SW 0 = Does not perform OLRegi Control 1 = Performs OLRegi Control 760-030 Y-OLRC Start Temp 10~100 Threshold of Yellow Open Loop Regi Control Implementation Temperature difference. Value on the left is 10 times of the Temperature.
  • Page 807 Table 15 Chain 760 Chain-Link Name Default Range Description 760-060 K-OLXBI The normal Regi Control cycle, separately adjusts the Fast Scan direction write start position by replacing the Video Locks phase from SOS signal in an Open Loop, from the temperature detection result. (4 Colors/Correc- tion Resolution Ability = 1 Pixel unit) 760-061 Y-OLYSO...
  • Page 808 762-xxx Developer NVM List Table 16 Chain 762 Chain-Link Name Default Range Description 762-002 #YMC Normal VM1 value 0~1023 Vm1 Developer DC energized voltage at YMC Color/Normal speed (104mm/s) (1bit= -0.684V) 762-008 #YM_DB AC Normal Vp-p value 0~1023 AC peak to peak energized voltage at YM Color/Normal speed. (1bit= 1.491Vpp) 762-012 #K_DB DC Normal Vm1 value...
  • Page 809 Table 16 Chain 762 Chain-Link Name Default Range Description 762-090 #M_DB DC VB OFF Normal Timing 0~255 Falling timing from VB to VB2 at M Color Normal Speed. (1bit= 2.4462ms) 762-091 #C_DB DC VB OFF Normal Timing 0~255 Falling timing from VB to VB2 at C Color Normal Speed. (1bit= 2.4462ms) 762-092 #K_DB DC VB OFF Normal Timing 0~255...
  • Page 810 Table 16 Chain 762 Chain-Link Name Default Range Description 762-173 #Y_DB DC VB ON Normal Timing 0~1023 Rising timing from VB3 to VB at Y Color Normal Speed. (1bit= 2.4462ms) 762-174 #M_DB DC VB ON Normal Timing 0~1023 Rising timing from VB3 to VB at M Color Normal Speed. (1bit= 2.4462ms) 762-175 #C_DB DC VB ON Normal Timing 0~1023...
  • Page 811 Table 16 Chain 762 Chain-Link Name Default Range Description 762-217 #3, 4DB AC Target Value at 1200dpi/ 0~1023 (1bit= AC peak to peak energized voltage at CK Color 1200dpi/Half Speed Setup Half-speed 1.491V) 762-219 toner_band_width_YMC 0~30 Xero/Deve band width Setup value at YMC Color 762-220 toner_band_width_K 0~30...
  • Page 812 Table 16 Chain 762 Chain-Link Name Default Range Description 762-245 #Y_DB DC Vm1 OFF Hi-speed Timing 366 0~2000 (1bit= Falling timing from Vm1 to Vm0 at Y Color High Speed. 1.3114ms) 762-246 #M_DB DC Vm1 OFF Hi-speed Timing 366 0~2000 (1bit= Falling timing from Vm1 to Vm0 at M Color High Speed.
  • Page 813 Table 17 Chain 764 Chain-Link Name Default Range Description 764-004 Maximum Compile Sheet Count 10~100 No. of paper compiled. 764-005 Sheet Width of Last Ejected Sheet 65535 0~65535 Width of last ejected sheet on the Stacker. Rewrites in Sleep Mode 764-006 Sheet Length of Last Ejected Sheet 65535...
  • Page 814 Table 18 Chain 770 Chain-Link Name Default Range Description 770-061 Lpd Print Mode Type Auto 1 = Auto, 16 = ART, 17 = PLW, 3 = HPGL2, 8 = ESCP, 5 = PostScript, 10 = TIFF, 23 = Dump (AP Version 1 = Auto, 2 = PCL6, 5 = PostScript) 770-062 Lpd JCL Enable is Lpd PJL Enable for...
  • Page 815 Table 18 Chain 770 Chain-Link Name Default Range Description 770-110 DNS Auto Config. DHCP 0x10 = Manual Setting, 0x02 = DHCP 770-112 DNS Domain Name NULL [Setup Range] = DNS Domain Name (Normally, it is within 255 characters including the "." (dot) at the end which is not dis- played) 770-120 DHCP...
  • Page 816 Table 19 Chain 780 Chain-Link Name Default Range Description 780-026 Image Quality Control Category = Plain 0x02 0x01~0x80 0x01 = Plain Paper A (J paper/JD paper/J Coat paper/CX28lb equivalent) 0x02 = Plain Paper B (P paper/C2 Paper paper equivalent) 0x04 = Plain Paper C (WR100/Green100 equivalent) 0x08 = Plain Paper D (4024-20lb/Askul equivalent (Normal)) 0x10 = Plain Paper E (4024-20lb/Askul equivalent (gradation emphasis)), 0x20 = Plain Paper F (4024-24lb equivalent (Normal)) 0x40 = Plain Paper G 780-027...
  • Page 817 Table 19 Chain 780 Chain-Link Name Default Range Description 780-068 Edge Erase Adjustment value (Side) 10~30 1.0~3.0mm (0.1mm unit) 780-069 Image Enhancement MC Setting 0 = OFF 1 = ON 780-072 Offset operation of Center Tray 0 = Offset Off 1 = Offset Per Set 2 = Offset Per Job 780-073 Offset operation of Finisher Tray 0 = Offset Off 1 = Offset Per Set 2 = Offset Per Job...
  • Page 818 Table 20 Chain 790 Chain-Link Name Default Range Description 790-094 Default B/W Document Type 0= Text, 1= Text/Photo (Print), 2= Text/Photo (Photo Paper), 3= Text/Photo (Copy Document), 4= Photo (Print), 5= Photo (Photo Paper), 6= Photo (Copy Document) 790-096 Default 4 Color/Auto Document Type 0= Text, 1= Text/Photo (Print), 2= Text/Photo (Photo Paper), 3= Text/Photo (Copy Document), 4= Photo (Print), 5= Photo (Photo Paper), 6= Photo (Copy Document) 7= Map, 8= Highlighted Originals, 9= Inkjet Originals 790-097...
  • Page 819 Table 20 Chain 790 Chain-Link Name Default Range Description 790-131 Fixed Size 1 of Copy Document Size 1~50 1 = Postcard, 2 = A6SEF, 3 = A6LEF, 4 = B6SEF, 5 = B6LEF, 6 = A5SEF, 7 = A5LEF, 8 = B5SEF, 9 = B5LEF, 10 Input = A4SEF, 11 = A4LEF, 12 = B4SEF, 13 = A3SEF, 14 = Postcard (4x6), 15 = 5.5x8.5SEF, 16 = 5.5x8.5LEF, 17 = 8.5x11SEF, 18 = 8.5x11LEF...
  • Page 820 Table 20 Chain 790 Chain-Link Name Default Range Description 790-192 Default Sender Records 0= OFF 1= ON 790-193 Default display starting number of 1~500 1~500 Receiver List 790-194 Default Mixed Size 0= OFF 1= ON 790-195 Default Receive Mode 0= Auto Receive, 1= Manual Receive 790-222 Default Mixed Size 0= OFF 1= ON...
  • Page 821 Table 20 Chain 790 Chain-Link Name Default Range Description 790-240 Fixed Size 10 of Scan Document Size 1~50 1 = Postcard, 2 = A6SEF, 3 = A6LEF, 4 = B6SEF, 5 = B6LEF, 6 = A5SEF, 7 = A5LEF, 8 = B5SEF, 9 = B5LEF, 10 Input (Photo = A4SEF, 11 = A4LEF, 12 = B4SEF, 13 = A3SEF, 14 = Postcard (4x6), 15 = 5.5x8.5SEF, 16 = 5.5x8.5LEF, 17 =...
  • Page 822 Table 20 Chain 790 Chain-Link Name Default Range Description 790-279 Default 7 setting of SCAN Fixed mag- 141.4% 0~18 1 =25.0, 2 =35.3, 3 =50.0, 4 =57.7, 5 =61.2 6 =64.7, 7 =70.7, 8 =81.6, 9 =86.6 10 =115.4, 11 =122.5, 12 nification =129.4 13 =141.4, 14 =163.2, 15 =173.2 16 =200.0, 17 =282.8, 18 =400.0% 790-280...
  • Page 823 810-xxx ESS Copy Service Setting Table 22 Chain 810 Chain/Link Name Default Range Description 810-002 Y Component "80%" 0~128 "0%"~"100%", 1/128% unit (0~128) 810-003 M Component "100%" 0~128 "0%"~"100%", 1/128% unit (0~128) 810-004 C Component "0%" 0~128 "0%"~"100%", 1/128% unit (0~128) 810-005 Y Component "92%"...
  • Page 824 Table 22 Chain 810 Chain/Link Name Default Range Description 810-040 Color Balance (Y = Low Density) "Normal" 0~6 "Lighter 3", "Lighter 2", "Lighter 1", "Normal", "Darker 1", "Darker 2", "Darker 3" 810-041 Color Balance (Y = Medium Density) "Normal" 0~6 "Lighter 3", "Lighter 2", "Lighter 1", "Normal", "Darker 1", "Darker 2", "Darker 3"...
  • Page 825 Table 22 Chain 810 Chain/Link Name Default Range Description 810-070 Color Shift "0 "-20 Degrees", "-10 Degrees", "0 Degrees", "+10 Degrees", "+20 Degrees" Degrees " 810-071 Color Saturation "Higher "Higher 2", "Higher 1", "Normal", "Lower 1", "Lower 2" 1" 810-072 Sharpness "Sharper "Sharper 2", "Sharper 1", "Normal", "Softer 1", "Softer 2"...
  • Page 826 Table 22 Chain 810 Chain/Link Name Default Range Description 810-097 Color Balance (M = Low Density) "Lighter "Lighter 3", "Lighter 2", "Lighter 1", "Normal", "Darker 1", "Darker 2", "Darker 3" 3" 810-098 Color Balance (M = Medium Density) "Lighter "Lighter 3", "Lighter 2", "Lighter 1", "Normal", "Darker 1", "Darker 2", "Darker 3" 3"...
  • Page 827 Table 22 Chain 810 Chain/Link Name Default Range Description 810-125 Color Saturation "Normal" 0~4 "Higher 2", "Higher 1", "Normal", "Lower 1", "Lower 2" 810-126 Sharpness "Normal" 0~4 "Sharper 2", "Sharper 1", "Normal", "Softer 1", "Softer 2" 810-127 Contrast "Sharper "Stronger 2", "Stronger 1", "Normal", "Softer 1", "Softer 2" 1"...
  • Page 828 Table 24 Chain 870 Chain/Link Name Default Range Description 870-014 XERO = #1CRU WARNING previous 0~99999999 value 870-015 XERO = #1DRUM Total CYCLE previ- 0~99999999 ous value 870-016 XERO = #2DRUM Total CYCLE previ- 0~99999999 ous value 870-017 XERO = #3DRUM Total CYCLE previ- 0~99999999 ous value 870-018...
  • Page 829 Table 24 Chain 870 Chain/Link Name Default Range Description 870-038 PH = 3TM 2Tray NMBR of Feeds pre- 0~99999999 vious value 870-039 PH = 3TM 3Tray NMBR of Feeds pre- 0~99999999 vious value 870-040 PH = 3TM 4Tray NMBR of Feeds pre- 0~99999999 vious value 870-041...
  • Page 830 Table 25 Chain 900 Chain/Link Name Default Range Description 900-022 Tag 22V Tag Information 22V [0 = OFF, 1 = ON] 900-023 Tag 23V Tag Information 23V [0 = OFF, 1 = ON] 900-024 Tag 24V Tag Information 24V [0 = OFF, 1 = ON] 900-025 Tag 25V Tag Information 25V [0 = OFF, 1 = ON]...

  • Page 831: Dc132 Serial Number/Billing Meter Synchronization

    dC132 Serial Number/Billing Meter Synchronization dC135 HFSI Counters Purpose Purpose Checks the Billing Meters and sets the Machine Serial Number when fault 103-208 occurs. This routine displays the service life (Threshold) and the current value (count) of the periodic This routine also reads the Billing Meters and can be accessed at any time for this purpose. replacement parts.

  • Page 832: Dc140 Analog Monitor

    dC140 Analog Monitor dC188 Exiting from Service Mode Purpose Procedure Monitors the analog values of the A/D converter sensors by driving each component (e.g.;, Enter the Diagnostic Mode. Refer to Entering Diagnostic Mode using the PWS. C.C). Temporary change of output values is possible. Output component check is also possi- Select the Service Exit Tab on the Screen.

  • Page 833: Dc301 Nvm Initialization

    dC301 NVM Initialization Table 1 NVM Initialization Name Description Purpose SYS-System The following NVM locations will be initialized: This procedure may be needed when the machine cannot recover for some unknown reasons, including problems such as producing blank copies/prints, Xerographic CRUs not recognized, ï...

  • Page 834: Dc305 Ui Component Check

    dC305 UI Component Check dC330 Component Control Purpose Purpose Checks the operations of the UI Screen and Control Panel buttons. The purpose of the dC330 Component Control is to display the logic state of input signals and to energize output components. Procedure NOTE: Refer to Table 1...
  • Page 835 Table 1 Input Component Control Codes Table 1 Input Component Control Codes Code Name Description Code Name Description 001-306 INTLK_3 High when Open is detected. ON: High 007-110 #3Tray Size SW3 ON: AN value 004-100 Belt Home Sensor [Operation Description]: IBT is not at Home Posi- 007-111 #3Tray Size SW4 ON: AN value...
  • Page 836 Table 1 Input Component Control Codes Table 2 Output Component Control Codes Code Name Description Code Name Description Conflicts 009-153 #C_CRU detect CRU is installed 004-001 Steering Motor Reswitch the Steering Cam to Home posi- 004-005 tion. ONce and operate it at half cycle after 009-154 #K_CRU detect CRU is installed...
  • Page 837 Table 2 Output Component Control Codes Table 2 Output Component Control Codes Code Name Description Conflicts Code Name Description Conflicts 005-081 Exit Motor Non Operate the DADF Exit Motor 008-007 #4Feed Motor Feed (Turn #4Feed Motor On in paper feed 8-008 CVT Mode (Fwd)
  • Page 838 Table 2 Output Component Control Codes Table 2 Output Component Control Codes Code Name Description Conflicts Code Name Description Conflicts 008-030 TTM TA Motor Start operation. Turns OFF automatically at 8-029, 031, 008-051 MOB1LED_CHNG MOB SNR1 LED Light quantity switching None (104mm/sec) 1000msec.
  • Page 839 Table 2 Output Component Control Codes Table 2 Output Component Control Codes Code Name Description Conflicts Code Name Description Conflicts 009-026 #Y_BCR DC High voltage output value of BCR DC_Y. 9-30 009-076 Specular reflection When the Specular Reflection LED of ADC ON: PWM SNR turns ON and YMC density is detected.
  • Page 840 Table 2 Output Component Control Codes Table 2 Output Component Control Codes Code Name Description Conflicts Code Name Description Conflicts 012-032 Eject Clamp Low Turns OFF automatically at 702pulses after 12-30, 12-31, 012-093 Front Tamper Turns OFF automatically at 100pulses. 12-91, 12-92, Down the Eject Home Snr detected Home Posi-...

  • Page 841: Dc351 Nvm Background Processing

    dC351 NVM Background Processing Save/Restore NVM Press the Background Read button. This will read all locations in the dC 131 database. Purpose This will require approximately 20 minutes to complete. Consists of 5 subroutines: CAUTION ï Machine Settings - This routine saves the current machine settings or restores the pre- The NVM data is saved in RAM only.

  • Page 842: Dc355 Hard Disk Diagnostic Program

    dC355 Hard Disk Diagnostic Program dC371 Configuration Page Purpose Purpose Allows easy viewing and set-up of machine configuration. NOTE: For details on dC355 Hard Disk Diagnostic Program, see Adjustments: 9.8. Procedure Enter the Diagnostic Mode. Refer to Entering Diagnostic Mode using the PWS.

  • Page 843: Dc612 Color Test Pattern Print

    Image Output System dC612 Color Test Pattern Print Paper (Simplex/Duplex) Purpose iii. Paper Tray/Size Prints the test patterns in the machine, to help identify Image Quality problems. Paper Type Screen Type Procedure Color Mode Enter the Diagnostic Mode. Refer to Entering Diagnostic Mode using the PWS.
  • Page 844 Table 1 Test Patterns Patte rn # Pattern Name Overview Purpose Location Binary/Auto Gradation (For gradation correction) Gradation pattern for gradation correction for To output during Auto Gradation Correction. For checking Controller Correction PG (For printing LUT: C-TRA OFF IOT ON CTRACS feature.
  • Page 845 Table 1 Test Patterns Patte rn # Pattern Name Overview Purpose Location Binary/Highlight PG (Highlight gradation check) Gradation pattern for highlight adjustment LUT: In the gradation reproducibility of Primary color/Secondary color/ LUT: C-TRA OFF IOT C-TRA OFF IOT OFF Tertiary color, the highlight parts easily varied can be checked in details.
  • Page 846 Table 1 Test Patterns Patte rn # Pattern Name Overview Purpose Location VIPER Fixed Pattern (For separating troubles) Connection between IPS-Controller CHK Entire For development. Output/BW Binary 2dot width Horizontal Ladder Pattern. Determine the defect locations when IPS defect and ASIC poor installation etc.

  • Page 847: Dc685 Color Registration

    dC685 Color Registration dC921 TC/ATC Sensor Setup Purpose Purpose NOTE: For details on dC685 Color Registration, see Adjustments Section 4: 9.6. NOTE: For details on dC921 TC/ATC Sensor Setup, see Adjustments Section 4: 9.2. Prelaunch Training/Review General Procedures and Information 6/02 dC685, dC921 DC1632/2240...

  • Page 848: Dc922 Trc Control

    dC922 TRC Control dC924 TRC Adjust Purpose Purpose To manually fine adjust the low/medium/high densities (TRC) for each color. NOTE: For details on dC922 TRC Control, see Adjustments Section 4: ADH 9.3 dC922 TRC Control Adjustment. NOTE: For details on TRC Adjust, see Adjustments Section 4: 9.5.

  • Page 849: Dc929 Max Setup

    dC929 Max Setup dC934 ADC/AGC Setup Purpose Purpose Automatically adjusts the ADC Sensor Gain. NOTE: For the execution sequence of the Max Setup Functions, see Adjustments Section 4: 9.1. NOTE: For details on dC934 ADC/AGC Setup, see Adjustment Section 4: 9.4.

  • Page 850: Dc945 Iit Calibration

    dC945 IIT Calibration dC956 Belt Edge Learn Mode Purpose Purpose Functional details: NOTE: For details on dC956 Belt Edge Learn Mode, see Adjustments Section 4: 9.6. ï Computes and sets the White Reference Correction Coefficient. ï Corrects the IIT Sensitivity Dispersion. NOTE: For details on dC945 IIT Calibration, see Adjustments Section 4: 9.7.

  • Page 851: Gp 1 Network Printing Simulation

    ï excessive heat, or symptoms of excessive heat, such as the discoloration of a com- In the Add Port screen, click Other, then select Xerox TCP/IP Port and click OK. ponent Enter the name and IP address for the [DC1632/2240] then click Next.

  • Page 852: Gp 10 Replacing Billing Pwbs

    ï wires chafing against components of the machine, especially against moving com- GP 10 Replacing Billing PWBs ponents Description ï misaligned, misadjusted, or incorrectly installed components This procedure is used to maintain serial number and billing data integrity when Billing PWBs ï...

  • Page 853: Gp 12 Printing Reports

    GP 12 Printing Reports Description This procedure describes how to print a Configuration Report. Printing Configuration Reports can help you troubleshoot and configure the Printer. Procedure Press the Machine Status button on the Control Panel. Select the Billing Meter/Print Report tab on the display. Press the Print Report/List button.
  • Page 854 General Procedures and Information Prelaunch Training/Review 6/02 GP 12 Printing Reports 6-90 DC1632/2240...

  • Page 855: Space Requirements

    Space Requirements 2217 mm Space requirements are shown in Figure 1 (without Finisher) and Figure 2 (with Finisher). 87.3 in. 100 mm 3.9 in. 848 mm 1770 mm 69.5 in 33.4 in. 401mm 100 mm 15.8 in. 3.9 in. 1705 mm 67.1 in.

  • Page 856: Paper Specifications

    Paper Specifications Product Specs. Table 1 Paper Specifications Table 1 Product Specifications TBD - sample table Document Size: Docu- 5.5î x 8.5î (A5) LEF to 11î x 17î SEF (A3) Specification Paper Trays 1 - 4 Tray 5 (MSI) ment Glass Paper Sizes Trays 1 &...

  • Page 857: Power Requirements

    Power Requirements Environmental Data and Requirements ï Single phase (two wires plus ground) Ambient Temperature and Humidity requirement: ï 110 - 127 VAC/60 Hz (99 - 135 VAC, 55 to 62 Hz) ï Minimum: 10∫ C/50∫F at 15% humidity ï 220 - 240 VAC/50 Hz (198 to 255 VAC, 48.5 to 51.5 Hz) ï...
  • Page 858 General Procedures and Information Prelaunch Training/Review 6/02 Power Requirements, Environmental Data and Re- 6-94 DC1632/2240...

  • Page 859: Common Tools

    Spanner and Wrench 5.5 x 5.5 600T40501 Copy Paper Zip Lock Bag 600T2000 Spanner and Wrench 7x 7 600T40502 Xerox Color Xpressions Plus 24# 11 17 in, Hex Key Set 600T02002 Colotech Plus - 90 gsm - A3 Box Driver 5.5MM 600T1988...

  • Page 860: Cleaning Materials

    Cleaning Materials Machine Consumables Table 1 Cleaning Materials Table 1 Consumables NASG Part ESG Part Name Part Number Description Number Number Drum Cartridge 13R586 Cleaning fluid 43P48 8R90034 Cyan Toner Cartridge 6R1123 (8oz., Formula A) Magenta Toner Cartridge 6R1124 Film remover (8 oz.) 43P45 8R90176 Yellow Toner Cartridge...

  • Page 861: Glossary Of Terms

    Parts List Advanced Customer Training: A course that teaches customers to perform some of Part of (Assembly Name) service that is normally performed by Xerox Service Representative. Printed Wiring Board Analog to Digital refers to conversion of signal Portable Workstation for Service...
  • Page 862 General Procedures and Information Prelaunch Training/Review 6/02 Glossary of Terms 6-98 DC1632/2240...
  • Page 863 7 Wiring Data Plug/Jack Locations Plug/Jack Locations ......................Wirenets Wirenets ......................... 7-43 BSDs Chain 01 Main Power...................... 7-75 Chain 02 Mode selection....................7-85 Chain 03 Printer Connection ................... 7-87 Chain 04 Main Drive......................7-97 Chain 05 Document Handler ................... 7-99 Chain 06..........................
  • Page 864 Wiring Data Prelaunch Training/Review 6/02 DC1632/2240...
  • Page 865 Table 1 Plug / Jack Location List Plug/Jack Locations Plug / Jack Figure Item How to use the Plug/Jack Location List Number Number Number Figure Title The Plug/Jack Location List below is provided to locate plugs, jacks, or other terminating Figure 1 Xerographic devices.
  • Page 866 Table 1 Plug / Jack Location List Table 1 Plug / Jack Location List Plug / Plug / Jack Figure Item Jack Figure Item Number Number Number Figure Title Number Number Number Figure Title Figure 9 Toner Dispense Motor, Main Switch Figure 15 MCU-MF PWB Figure 5...
  • Page 867 Table 1 Plug / Jack Location List Table 1 Plug / Jack Location List Plug / Plug / Jack Figure Item Jack Figure Item Number Number Number Figure Title Number Number Number Figure Title Figure 16 I/F PWB, MAIN Motor, LVPS T2 Figure 18 AC Drive PWB, Noise Filter PWB, Delay Figure 26...
  • Page 868 Table 1 Plug / Jack Location List Table 1 Plug / Jack Location List Plug / Plug / Jack Figure Item Jack Figure Item Number Number Number Figure Title Number Number Number Figure Title Figure 12 HVPS T5, T7, +24V LVPS Figure 20 TT Module (Tray 2,3 feeder) Figure 20...
  • Page 869 Table 1 Plug / Jack Location List Table 1 Plug / Jack Location List Plug / Plug / Jack Figure Item Jack Figure Item Number Number Number Figure Title Number Number Number Figure Title Figure 30 Tamper Unit, Staple Unit CN12 Figure 24 Control Panel...
  • Page 870 Table 1 Plug / Jack Location List Plug / Jack Figure Item Number Number Number Figure Title FS134 Figure 1 Xerographic FS135 Figure 1 Xerographic FS150 Figure 13 Outlet Panel Assembly, Fuser PWB FS151 Figure 13 Outlet Panel Assembly, Fuser PWB FS180 Figure 9 Toner Dispense Motor (Y,M,C,K), Main...
  • Page 871 Plug/Jack Illustrations Prelaunch Training/Review Wiring Data 6/02 Plug/Jack Locations DC1632/2240...
  • Page 872 Figure 1 Xerographics Wiring Data Prelaunch Training/Review 6/02 Plug/Jack Locations 7-10 DC1632/2240...
  • Page 873 Figure 2 MOB Sensor Assembly Prelaunch Training/Review Wiring Data 6/02 Plug/Jack Locations DC1632/2240 7-11...
  • Page 874 Figure 3 Inverter transport Assembly Wiring Data Prelaunch Training/Review 6/02 Plug/Jack Locations 7-12 DC1632/2240...
  • Page 875 Figure 4 Duplex Transport Assembly Prelaunch Training/Review Wiring Data 6/02 Plug/Jack Locations DC1632/2240 7-13...
  • Page 876 Figure 5 Registration Transport Assembly Wiring Data Prelaunch Training/Review 6/02 Plug/Jack Locations 7-14 DC1632/2240...
  • Page 877 Figure 6 Fuser Assembly Prelaunch Training/Review Wiring Data 6/02 Plug/Jack Locations DC1632/2240 7-15...
  • Page 878 Figure 7 Exit Transport Assembly (OCT) Wiring Data Prelaunch Training/Review 6/02 Plug/Jack Locations 7-16 DC1632/2240...
  • Page 879 Figure 8 TRAY 5 Prelaunch Training/Review Wiring Data 6/02 Plug/Jack Locations DC1632/2240 7-17...
  • Page 880 Figure 9 Toner Dispense Motor (Y,M,C,K), Main Switch Wiring Data Prelaunch Training/Review 6/02 Plug/Jack Locations 7-18 DC1632/2240...
  • Page 881 Figure 10 ROS Assembly Prelaunch Training/Review Wiring Data 6/02 Plug/Jack Locations DC1632/2240 7-19...
  • Page 882 Figure 11 IBT Belt Assembly Wiring Data Prelaunch Training/Review 6/02 Plug/Jack Locations 7-20 DC1632/2240...
  • Page 883 Figure 12 HVPS T5, T7, +24V LVPS Prelaunch Training/Review Wiring Data 6/02 Plug/Jack Locations DC1632/2240 7-21...
  • Page 884 Figure 13 Outlet Panel Assembly, Fuser PWB Wiring Data Prelaunch Training/Review 6/02 Plug/Jack Locations 7-22 DC1632/2240...
  • Page 885 Figure 14 ESS Assembly Prelaunch Training/Review Wiring Data 6/02 Plug/Jack Locations DC1632/2240 7-23...
  • Page 886 Figure 15 MCU-MF PWB Wiring Data Prelaunch Training/Review 6/02 Plug/Jack Locations 7-24 DC1632/2240...
  • Page 887 Figure 16 I/F PWB, Main Motor, LVPS T2 Prelaunch Training/Review Wiring Data 6/02 Plug/Jack Locations DC1632/2240 7-25...
  • Page 888 Figure 17 Developer Motor, Tray 1 Size Switch Wiring Data Prelaunch Training/Review 6/02 Plug/Jack Locations 7-26 DC1632/2240...
  • Page 889 Figure 18 AC Drive PWB, Noise Filter PWB, Delay PWB Prelaunch Training/Review Wiring Data 6/02 Plug/Jack Locations DC1632/2240 7-27...
  • Page 890 Figure 19 Left Lower Assembly, Tray 1 Feeder Wiring Data Prelaunch Training/Review 6/02 Plug/Jack Locations 7-28 DC1632/2240...
  • Page 891 Figure 20 TT Module (Tray 2, 3 feeder) Prelaunch Training/Review Wiring Data 6/02 Plug/Jack Locations DC1632/2240 7-29...
  • Page 892 Figure 21 TT Module (Tray 4 Feeder) Wiring Data Prelaunch Training/Review 6/02 Plug/Jack Locations 7-30 DC1632/2240...
  • Page 893 Figure 22 TT Module (Tray 2,3,4 Paper Size Switches) Prelaunch Training/Review Wiring Data 6/02 Plug/Jack Locations DC1632/2240 7-31...
  • Page 894 Figure 23 TT Module (rear) Wiring Data Prelaunch Training/Review 6/02 Plug/Jack Locations 7-32 DC1632/2240...
  • Page 895 Figure 24 Control Panel Prelaunch Training/Review Wiring Data 6/02 Plug/Jack Locations DC1632/2240 7-33...
  • Page 896 Figure 25 DADF (1 of 2) Wiring Data Prelaunch Training/Review 6/02 Plug/Jack Locations 7-34 DC1632/2240...
  • Page 897 Figure 26 DADF (2 0f 2) Prelaunch Training/Review Wiring Data 6/02 Plug/Jack Locations DC1632/2240 7-35...
  • Page 898 Figure 27 IIT (front) Wiring Data Prelaunch Training/Review 6/02 Plug/Jack Locations 7-36 DC1632/2240...
  • Page 899 Figure 28 IIT (rear) Prelaunch Training/Review Wiring Data 6/02 Plug/Jack Locations DC1632/2240 7-37...
  • Page 900 Figure 29 H - Transport Assembly Wiring Data Prelaunch Training/Review 6/02 Plug/Jack Locations 7-38 DC1632/2240...
  • Page 901 Figure 30 Tamper Unit, Staple Unit Prelaunch Training/Review Wiring Data 6/02 Plug/Jack Locations DC1632/2240 7-39...
  • Page 902 Figure 31 Finisher (rear) (1 0f 2) Wiring Data Prelaunch Training/Review 6/02 Plug/Jack Locations 7-40 DC1632/2240...
  • Page 903 Figure 32 Finisher PWB Prelaunch Training/Review Wiring Data 6/02 Plug/Jack Locations DC1632/2240 7-41...
  • Page 904 Wiring Data Prelaunch Training/Review 6/02 Plug/Jack Locations 7-42 DC1632/2240...
  • Page 905 Wirenets Figure 1 ACH Wirenet Prelaunch Training/Review Wiring Data 6/02 Wirenets DC1632/2240 7-43...
  • Page 906 Figure 2 ACN Wirenet Wiring Data Prelaunch Training/Review 6/02 Wirenets 7-44 DC1632/2240...
  • Page 907 Figure 3 +3.3VDC Wirenet Prelaunch Training/Review Wiring Data 6/02 Wirenets DC1632/2240 7-45...
  • Page 908 Figure 4 3.3V RTN Wirenet Wiring Data Prelaunch Training/Review 6/02 Wirenets 7-46 DC1632/2240...
  • Page 909 Figure 5 +5.5VDC (1 of 4) Wirenet Prelaunch Training/Review Wiring Data 6/02 Wirenets DC1632/2240 7-47...
  • Page 910 Figure 6 +5.5VDC (2 of 4) Wirenet Wiring Data Prelaunch Training/Review 6/02 Wirenets 7-48 DC1632/2240...
  • Page 911 Figure 7 +5.5VDC (3 of 4) Wirenet Prelaunch Training/Review Wiring Data 6/02 Wirenets DC1632/2240 7-49...
  • Page 912 Figure 8 +5.5VDC (4 of 4) Wirenet Wiring Data Prelaunch Training/Review 6/02 Wirenets 7-50 DC1632/2240...
  • Page 913 Figure 9 5V RTN (1 of 4) Wirenet Prelaunch Training/Review Wiring Data 6/02 Wirenets DC1632/2240 7-51...
  • Page 914 Figure 10 5V RTN (2 of 4) Wirenet Wiring Data Prelaunch Training/Review 6/02 Wirenets 7-52 DC1632/2240...
  • Page 915 Figure 11 5V RTN (3 of 4) Wirenet Prelaunch Training/Review Wiring Data 6/02 Wirenets DC1632/2240 7-53...
  • Page 916 Figure 12 5V RTN (4 of 4) Wirenet Wiring Data Prelaunch Training/Review 6/02 Wirenets 7-54 DC1632/2240...
  • Page 917 Figure 13 +24VDC (1 of 4) Prelaunch Training/Review Wiring Data 6/02 Wirenets DC1632/2240 7-55...
  • Page 918 Figure 14 +24VDC (2 of 4) Wiring Data Prelaunch Training/Review 6/02 Wirenets 7-56 DC1632/2240...
  • Page 919 Figure 15 +24VDC (3 of 4) Prelaunch Training/Review Wiring Data 6/02 Wirenets DC1632/2240 7-57...
  • Page 920 Figure 16 +24VDC (4 of 4) Wiring Data Prelaunch Training/Review 6/02 Wirenets 7-58 DC1632/2240...
  • Page 921 Figure 17 24V RTN (1 of 4) Prelaunch Training/Review Wiring Data 6/02 Wirenets DC1632/2240 7-59...
  • Page 922 Figure 18 24V RTN (2 of 4) Wiring Data Prelaunch Training/Review 6/02 Wirenets 7-60 DC1632/2240...
  • Page 923 Figure 19 IIT +3.3VDC & 3.3V RTN Wirenets Prelaunch Training/Review Wiring Data 6/02 Wirenets DC1632/2240 7-61...
  • Page 924 Figure 20 IIT +5VDC & 5V RTN Wirenets Wiring Data Prelaunch Training/Review 6/02 Wirenets 7-62 DC1632/2240...
  • Page 925 Figure 21 IIT +24VDC Wirenet Prelaunch Training/Review Wiring Data 6/02 Wirenets DC1632/2240 7-63...
  • Page 926 Figure 22 IIT 24V RTN Wiring Data Prelaunch Training/Review 6/02 Wirenets 7-64 DC1632/2240...
  • Page 927 Figure 23 DADF +5VDC Wirenet Prelaunch Training/Review Wiring Data 6/02 Wirenets DC1632/2240 7-65...
  • Page 928 Figure 24 DADF 5V RTN Wiring Data Prelaunch Training/Review 6/02 Wirenets 7-66 DC1632/2240...
  • Page 929 Figure 25 DADF +24VDC Wirenet Prelaunch Training/Review Wiring Data 6/02 Wirenets DC1632/2240 7-67...
  • Page 930 Figure 26 finisher +5VDC (1 of 2) Wirenet Wiring Data Prelaunch Training/Review 6/02 Wirenets 7-68 DC1632/2240...
  • Page 931 Figure 27 +5VDC (2 of 2) Wirenet Prelaunch Training/Review Wiring Data 6/02 Wirenets DC1632/2240 7-69...
  • Page 932 Figure 28 5V RTN (1 of 2) Wirenet Wiring Data Prelaunch Training/Review 6/02 Wirenets 7-70 DC1632/2240...
  • Page 933 Figure 29 5V RTN (2 of 2) Wirenet Prelaunch Training/Review Wiring Data 6/02 Wirenets DC1632/2240 7-71...
  • Page 934 Figure 30 Finisher +24VDC Wirenet Wiring Data Prelaunch Training/Review 6/02 Wirenets 7-72 DC1632/2240...
  • Page 935 Figure 31 Finisher 24V RTN Wirenet Prelaunch Training/Review Wiring Data 6/02 Wirenets DC1632/2240 7-73...
  • Page 936 Wiring Data Prelaunch Training/Review 6/02 Wirenets 7-74 DC1632/2240...

  • Page 937: Chain 01 Main Power

    Chain 01 Main Power Figure 1 1.1B Main Power On (2 0f2) Prelaunch Training/Review Wiring Data 6/02 Chain 01 DC1632/2240 7-75...
  • Page 938 Figure 2 Main Power On (2 of 2) Wiring Data Prelaunch Training/Review 6/02 Chain 01 7-76 DC1632/2240...
  • Page 939 Figure 3 LVPS Control Prelaunch Training/Review Wiring Data 6/02 Chain 01 DC1632/2240 7-77...
  • Page 940 Figure 4 DC Power Generation (+3.3VDC) Wiring Data Prelaunch Training/Review 6/02 Chain 01 7-78 DC1632/2240...
  • Page 941 Figure 5 DC Power Generation Prelaunch Training/Review Wiring Data 6/02 Chain 01 DC1632/2240 7-79...
  • Page 942 Figure 6 DC Power generation (+24VDC) Wiring Data Prelaunch Training/Review 6/02 Chain 01 7-80 DC1632/2240...
  • Page 943 Figure 7 DC Power Generation (IIT LVPS) Prelaunch Training/Review Wiring Data 6/02 Chain 01 DC1632/2240 7-81...
  • Page 944 Figure 8 Power Interlock Switching Wiring Data Prelaunch Training/Review 6/02 Chain 01 7-82 DC1632/2240...
  • Page 945 Figure 9 Tray Module Power Interlock Switching Prelaunch Training/Review Wiring Data 6/02 Chain 01 DC1632/2240 7-83...
  • Page 946 Figure 10 Monitoring Wiring Data Prelaunch Training/Review 6/02 Chain 01 7-84 DC1632/2240...
  • Page 947 Chain 02 Mode selection Figure 1 Control Panel Prelaunch Training/Review Wiring Data 6/02 Chain 02 DC1632/2240 7-85...
  • Page 948 Figure 2 LCD Control Wiring Data Prelaunch Training/Review 6/02 Chain 02 7-86 DC1632/2240...

  • Page 949: Chain 03 Printer Connection

    Chain 03 Printer Connection Figure 1 PWBs Communication Prelaunch Training/Review Wiring Data 6/02 Chain 03 DC1632/2240 7-87...
  • Page 950 Figure 2 PWB Communication (2 0f 5) Wiring Data Prelaunch Training/Review 6/02 Chain 03 7-88 DC1632/2240...
  • Page 951 Figure 3 PWB Communication (3 0f 5) Prelaunch Training/Review Wiring Data 6/02 Chain 03 DC1632/2240 7-89...
  • Page 952 Figure 4 PWB Communication (4 0f 5) Wiring Data Prelaunch Training/Review 6/02 Chain 03 7-90 DC1632/2240...
  • Page 953 Figure 5 PWB Communication (4 0f 5) Prelaunch Training/Review Wiring Data 6/02 Chain 03 DC1632/2240 7-91...
  • Page 954 Figure 6 Option Device Detection Wiring Data Prelaunch Training/Review 6/02 Chain 03 7-92 DC1632/2240...
  • Page 955 Figure 7 PWS Interface Prelaunch Training/Review Wiring Data 6/02 Chain 03 DC1632/2240 7-93...
  • Page 956 Figure 8 Billing Wiring Data Prelaunch Training/Review 6/02 Chain 03 7-94 DC1632/2240...
  • Page 957 Figure 9 Monitoring Prelaunch Training/Review Wiring Data 6/02 Chain 03 DC1632/2240 7-95...
  • Page 958 Figure 10 Monitoring (2 of 2) Wiring Data Prelaunch Training/Review 6/02 Chain 03 7-96 DC1632/2240...

  • Page 959: Chain 04 Main Drive

    Chain 04 Main Drive Figure 1 Main Drive (1 of 2) Prelaunch Training/Review Wiring Data 6/02 Chain 04 DC1632/2240 7-97...
  • Page 960 Figure 2 Main Drive (2 of 2) Wiring Data Prelaunch Training/Review 6/02 Chain 04 7-98 DC1632/2240...

  • Page 961: Chain 05 Document Handler

    Chain 05 Document Handler Figure 1 DADF DC Power and Interlocks Prelaunch Training/Review Wiring Data 6/02 Chain 05 DC1632/2240 7-99...
  • Page 962 Figure 2 PWB Communications (1 0f 2) Wiring Data Prelaunch Training/Review 6/02 Chain 05 7-100 DC1632/2240...
  • Page 963 Figure 3 Document Setting and Feeding Prelaunch Training/Review Wiring Data 6/02 Chain 05 DC1632/2240 7-101...
  • Page 964 Figure 4 Document Transportation Wiring Data Prelaunch Training/Review 6/02 Chain 05 7-102 DC1632/2240...
  • Page 965 Figure 5 Document transport Prelaunch Training/Review Wiring Data 6/02 Chain 05 DC1632/2240 7-103...
  • Page 966 Figure 6 Document Exit transportation Wiring Data Prelaunch Training/Review 6/02 Chain 05 7-104 DC1632/2240...
  • Page 967 Figure 7 DADF Monitoring Prelaunch Training/Review Wiring Data 6/02 Chain 05 DC1632/2240 7-105...
  • Page 968 Chain 06 Imaging Figure 1 Document Illumination Wiring Data Prelaunch Training/Review 6/02 Chain 06 7-106 DC1632/2240...
  • Page 969 Figure 2 Image Input Prelaunch Training/Review Wiring Data 6/02 Chain 06 DC1632/2240 7-107...
  • Page 970 Figure 3 Platen Document Setting Wiring Data Prelaunch Training/Review 6/02 Chain 06 7-108 DC1632/2240...
  • Page 971 Figure 4 Carriage Control Prelaunch Training/Review Wiring Data 6/02 Chain 06 DC1632/2240 7-109...
  • Page 972 Figure 5 Laser Control and Scanning (Y) (1 0f 2) Wiring Data Prelaunch Training/Review 6/02 Chain 06 7-110 DC1632/2240...
  • Page 973 Figure 6 Laser Control and Scanning (Y) (2 0f 2) Prelaunch Training/Review Wiring Data 6/02 Chain 06 DC1632/2240 7-111...
  • Page 974 Figure 7 Laser Control and Scanning (M) (1 0f 2) Wiring Data Prelaunch Training/Review 6/02 Chain 06 7-112 DC1632/2240...
  • Page 975 Figure 8 Laser Control and Scanning (M) (2 0f 2) Prelaunch Training/Review Wiring Data 6/02 Chain 06 DC1632/2240 7-113...
  • Page 976 Figure 9 Laser Control and Scanning (C) (1 0f 2) Wiring Data Prelaunch Training/Review 6/02 Chain 06 7-114 DC1632/2240...
  • Page 977 Figure 10 Laser Control and Scanning (C) (2 0f 2) Prelaunch Training/Review Wiring Data 6/02 Chain 06 DC1632/2240 7-115...
  • Page 978 Figure 11 Laser Control and Scanning (K) (1 0f 2) Wiring Data Prelaunch Training/Review 6/02 Chain 06 7-116 DC1632/2240...
  • Page 979 Figure 12 Laser Control and Scanning (K) (2 0f 2) Prelaunch Training/Review Wiring Data 6/02 Chain 06 DC1632/2240 7-117...
  • Page 980 Figure 13 Laser Scan drive Control Wiring Data Prelaunch Training/Review 6/02 Chain 06 7-118 DC1632/2240...
  • Page 981 Figure 14 Ross Shutter Control Prelaunch Training/Review Wiring Data 6/02 Chain 06 DC1632/2240 7-119...
  • Page 982 Figure 15 Color Registration Control Wiring Data Prelaunch Training/Review 6/02 Chain 06 7-120 DC1632/2240...
  • Page 983 Figure 16 Image Monitoring (1 0f 3) Prelaunch Training/Review Wiring Data 6/02 Chain 06 DC1632/2240 7-121...
  • Page 984 Figure 17 Image Monitoring (2 0f 3) Wiring Data Prelaunch Training/Review 6/02 Chain 06 7-122 DC1632/2240...
  • Page 985 Figure 18 Image Monitoring (3 0f 3) Prelaunch Training/Review Wiring Data 6/02 Chain 06 DC1632/2240 7-123...
  • Page 986 Chain 07 Paper Supply and Feed Figure 1 Tray 1 Paper Size Sensing Wiring Data Prelaunch Training/Review 6/02 Chain 07 7-124 DC1632/2240...
  • Page 987 Figure 2 Tray 2 Paper Size Sensing Prelaunch Training/Review Wiring Data 6/02 Chain 07 DC1632/2240 7-125...
  • Page 988 Figure 3 Tray 3 Paper Size Sensing Wiring Data Prelaunch Training/Review 6/02 Chain 07 7-126 DC1632/2240...
  • Page 989 Figure 4 Tray 4 Paper Size Sensing Prelaunch Training/Review Wiring Data 6/02 Chain 07 DC1632/2240 7-127...
  • Page 990 Figure 5 Tray 1 Paper Stacking Wiring Data Prelaunch Training/Review 6/02 Chain 07 7-128 DC1632/2240...
  • Page 991 Figure 6 Tray 2 Paper Stacking Prelaunch Training/Review Wiring Data 6/02 Chain 07 DC1632/2240 7-129...
  • Page 992 Figure 7 Tray 3 Paper Stacking Wiring Data Prelaunch Training/Review 6/02 Chain 07 7-130 DC1632/2240...
  • Page 993 Figure 8 Tray 4 Paper Stacking Prelaunch Training/Review Wiring Data 6/02 Chain 07 DC1632/2240 7-131...
  • Page 994 Figure 9 Tray 5 Paper Stacking Wiring Data Prelaunch Training/Review 6/02 Chain 07 7-132 DC1632/2240...
  • Page 995 Figure 10 Paper Feed Monitoring (1 0f 2) Prelaunch Training/Review Wiring Data 6/02 Chain 07 DC1632/2240 7-133...
  • Page 996 Figure 11 Paper Feed Monitoring (2 0f 2) Wiring Data Prelaunch Training/Review 6/02 Chain 07 7-134 DC1632/2240...
  • Page 997 Chain 08 Paper Registration Figure 1 Tray 1 - 5 Paper Feeding Prelaunch Training/Review Wiring Data 6/02 Chain 08 DC1632/2240 7-135...
  • Page 998 Figure 2 IOT Paper Transportation Wiring Data Prelaunch Training/Review 6/02 Chain 08 7-136 DC1632/2240...
  • Page 999 Figure 3 Tray Module Paper transportation Prelaunch Training/Review Wiring Data 6/02 Chain 08 DC1632/2240 7-137...
  • Page 1000 Figure 4 Tray Module Paper Transportation Drive Control Wiring Data Prelaunch Training/Review 6/02 Chain 08 7-138 DC1632/2240...

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